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Manual Transmission
hem
Measurement
Oualitidtion
Standard or New
Service Limit
Transmission
fluid
C a p a c i t y
A t f l u i d c h a n q e
1 . 4 8 0 ( 1 . 5 6 U S q t . , 1 . 3 0 l m p q t )
At overhaul
1 . 6 2 0 { 1 . 7 1 U S q r . , 1 . 4 3 l m p q t )
Mainshatt
End play
0.14 0.2'l mm {0.006 0.008 in.)
Adjust
Diameter of transmission housing ball
beaflnq contact area
27.987 28.000 mm
( 1 . 1 0 1 8 1 . 1 0 2 4 i n . )
2 7 . 9 4 m m ( 1 . 1 0 0 i n . )
Diameter of 4th/5th gears contact area
34.987 35.000 mm
(1.3774 1.3180 in.)
34.94 mm 11.376 in.)
Diameter o{ 6th gear contact area
38.984 39.000 mm
(1.5348 1.5354 in.)
38.94 mm (1.533 in.)
Diameter of clutch housing bali
bear|n0 contact area
28.002 28.015 mm
( 1 . 1 0 2 4 1 . 1 0 3 0 i n . )
27.95 mm 11.100 in.)
Runout
0 . 0 2 m m ( 0 . 0 0 1 i n . ) m a x .
0.05 mm (0.002 in.)
Mainshaft 3rd
gear
t.D.
40.009 40.025 mm
1 1 . 5 7 5 2 1 . 5 7 5 8 i n . )
Thickness
35.09 35.17 mm (1.381 1.385 in.)
3 4 . 9 7 m m ( 1 . 3 7 7 i n . )
End play
0.06 0.19 mm {0.002 0.007 in.)
0.3 mm (0.012 in.)
Mainshaft 3rd
gear drstance
co ar
t.D.
28.002 28.012 mm
( 1 . 1 0 2 4 1 . 1 0 2 8 i n . )
o.D.
34.989 35.000 mm
(1.3775 1.3780 in.)
Length
35.23 35.28 mm 11.387 1.389 in.)
Mainshaft 4th
a n d 5 t h g e a r s
L D .
47.009 47.025 mm
( 1 . 8 5 0 7 1 . 8 5 1 4 i n . )
Thickness
31.89 31.97 mm (1.256 1.259 in.)
3 1 . 7 7 m m ( 1 . 2 5 1 i n . )
E n d p l a y
0.06 0.19 mm (0.002 0.007 in.)
0 . 3 m m ( 0 . 0 1 2 i n . )
Mainshaft 4th
and 5th gears
distance collar
t.D.
35.002 35.012 mm
11.3780 1.3784 in.)
o.D.
41.989 42.000 mm
(1.6531 1.6535 in.)
L e n g t h
32.03 32.08 mm {1.261 1.263 in-)
Mainshaft 6th
gear
LD.
44.009 44.025 mm
(1.7326 1.7333 in.)
Thickness
2 8 . 8 9 2 8 . 9 7 m m ( 1 . 1 3 7 1 . 1 4 1 i n . )
28.77 mm ('l.133 in)
End play
0.06 0.'19 mm (0.002 0.007 in.)
0.3 mm (0.012 in)
Countershaft
D i a m e t e r o f r e a r s i d e c o v e r n e e d l e
o e a r t n g c o n t a c t a r e a
30.020 30.029 mm
( 1 . 1 8 1 9 1 . 1 8 2 2 i n . )
2 9 . 9 7 m m 1 1 . 1 8 0 i n . )
D i a m e t e r o f t r e n s m i s s i o n h o u s i n g s i d e
n e e d l e b e a r i n g c o n t a c t a r e a
34.002 34.018 mm
(1.3387 1.3393 in.)
33.95 mm {1.337 in.)
D i a m e t e r o f 2 n d o e a r c o n t a c t a r e a
43.984 44.000 mm
{ 1 . 7 3 1 7 1 . 7 3 2 3 i n . }
43-93 mm (1.730 in.)
Diameter oI clutch housing side ball
bearing conntact area
28.002 28.015 mm
( 1 . 1 0 2 4 1 . 1 0 3 0 i n . )
2 7 . 9 5 m m ( 1 . 1 0 0 i n . )
R u n o u t
0.02 mm 10.001 in.) max.
0.05 mm {0.002 in.)
Countershaft 1st
gear
LD.
57.010 57.029 mm
12.24t5 2.2452in.1
Thickness
3 1 . 1 8 3 1 . 2 6 m m ( 1 . 2 2 8 1 . 2 3 1 i n . )
3 1 . 0 6 m m { 1 . 2 2 3 i n . )
End play
0.04 0.22 mm {0.002 0.009 in.)
0 . 3 m m ( 0 . 0 1 2 4 n . )
Countershaft 1st
gear orslance
collar
o. D.
50.987 51.000 mm
(2.007a 2.0079 in.)
Length
2 8 . 0 3 2 8 . 0 8 m m ( 1 . 1 0 4 1 . 1 0 6 i n . )
Countershaft 2nd
gear
r.D.
43.984 44.000 mm
\1.1311 1.1323 in.l
Thrckness
32.88 32.96 mm {1.294 1.298 in.)
3 2 . 7 6 m m ( 1 . 2 9 0 i n . )
End play
0.04 0.17 mm (0.002 0.007 in.)
0 . 3 m m ( 0 0 1 2 i n . )
Standards and Service Limits
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Troubleshooting
