Honda S2000 Service Manual page 35

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I
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a
a
item
Measuremenl
Oualification
Standard or New
Service Limit
Countershaft
reverse gear
LD.
50.009 50.025 mm
{1.9689 1.969s in.)
Thickness
26.38 26.46 mm (1.039 1.042 in.)
26.26 mm 11.034 in.i
End play 0.04- 0.22 mm {0.002 0.009 in.)
0.3 mm (0.012 in.)
Countershaft
reverse gear
distance collar
o.D.
37.989 38.000 mm
11.4956 1.4961 in.)
L e n g t h
25.53 25.58 mm {1.005 1.007 in.)
S e c o n d a r y s h a f t
Daameter of ball bearing contact area
3 1 . 0 0 2 3 1 - 0 1 3 m m
\1.2205 1.22t0 in.l
3 0 . 9 5 m m ( 1 . 2 1 9 i n . )
D i a m e t e r o f p r o p e l l e r s h a f t s i d e
t a p e r e d r o l l e r b e a r i n g c o n t a c t a r e a
4 1 . 0 0 2 4 1 . 0 1 8 m m
1 1 . 6 1 4 2 1 . 6 1 4 9 i n . )
4 0 . 9 5 m m ( 1 . 6 1 2 i n . )
Diameter of transmission housing side
tapered roller bearing contact area
35.009 35.025 mm
( 1 . 3 7 8 3 1 . 3 7 9 0 i n . )
34.96 mm (1.376 in.)
Runout
0.02 mm (0.001 in.) max.
0.05 mm {0.002 in.)
Starting torque (preload)
1.86 2.84 N m
(19.0 29.0 kgf.cm, 16.5 25.2lbf in)
Adjust
Shift fork
F i n g e r t h i c k n e s s
1 2 shift tork
7.4 7.6 mm (0.29 0.30 in.)
3 4 shift fork
6.2 6.4 mm (0.24 0.25 in.)
5 6 shift fork
6.2 6.4 mm (0.24 0.25 in.)
Reverse shift fork
6.2 6.4 mm (0.24 0.25 in.)
F9'k-!9'"1!9!Pl!99v9ll!!I9t!9
G r o o v e
T o l 2 s h i f t l e v e r
0.35 0.65 mm {0.014 0.026 in.)
17.2 - 17.4 mm {0.677 0.685 in.)
1,0! rn rnl!.0991!.1
17.1 mm {0.673 in.)
To shift arm A
17.2 17.4 mm 10.677 0.685 in.) 17.1 mm {0.673 in.)
Shitt arm A
t.D. 16.000 16.027 mm
(0.6299 0.6310 in.)
Finger width
16.8 17.0 mm (0.661 0.669 in.)
16.7 mm {0.657 in.i
Shiftarm A to shiftforks
0.2 0.6 mm (0.008 0.024 in.)
0.7 mm (0.028 in.)
1'2 shift lever
F i n o e r w i d t h
1 7 . 0 1 7 . 2 m m ( 0 . 6 6 9 0 6 7 7 i n . )
16.9 mm {0.665 in.)
Leverto-shift forks and pieces
0 0.4 mm (0 0.016 in.) 0.5 mm (0.020 in.)
1 ' 2 s h i f t p i e c e
G r o o v e
To shiftarm A
1 7 . 2 1 7 . 4 m m ( 0 . 6 7 7 0 . 6 8 5 i n . i 17.1 mm {0.673 in.i
3 4 s h i f t p i e c e
G r o o v e
To shift arm A
17.2 17.4 mm (0.677 0.685 in.)
'17.1 mm (0.673 in.)
Reverse shift
piece
G r o o v e
To 1-2 shift arm A
17.2 17.4 mm (0.677 0.685 in.)
17.1 mm {0.673 in.)
To shift arm A
17.2 17.4 mm (0.677 0.685 in.)
17.1 mm {0.673 in.)
Synchro ring Ring-to-gear clearance
(ring pushed against gea.)
srh and 6rh gears
0.75 1.00 mm (0.030 0.039 in.)
0 . 4 m m ( 0 . 0 1 6 i n . )
Reverse gear
0.85 1 10 mm 10.033 0.043 in.i
0.4 mm (0.016 in.)
Double cone Outer syncro ring to synchro cone
clearance (ring pushed against gear)
1st and 2nd gears
0.70 1.09 mm (0.028 0.043 in.) 0.3 mm (0.012 in.)
3 r d a n d 4 t h g e a r s
0.90 1.39 mm (0.035 -0.055 in.)
0.3 mm (0.012 in.)
S y n c h r o c o n e t o - g e a r c l e a r a n c e ( r i n g
p u s h e d a g a i n s t g e a r )
1 s t , 3 r d a n d 4 t h
q e a r s
0.50 1.04 mm (0.020 0.041 in.)
0 . 3 m m ( 0 0 1 2 i n . )
2nd gear
0.65
'1.78
mm (0.026 0.070 in.) 0.3 mm (0.012 in.)
Outer synchro ring-to-gear clearance
(ring pushed against gear)
1st,3rd and 4th
gears
0.95 1.68 mm (0.037 0.066 in.i
0.6 mm {0.024 in.)
2nd gear
0.70 1.82 mm (0.028 0.072 in.) 0.6 mm (0.024 in.)
O i l p u m p
lnner rotor-to-outer rotor radial
1.14 mm (0.006 in.) max.
0.20 mm 10.008 in.i
Rotor to-transmission housing
R a d i a l c l e a r a n c e
0.1 0.2 mm (0.004 0.008 in.)
0.22 mm 10.009 in.)
0.03 0.07 mm (0.00'l 0.003;n.)
Adjust
2-7