Honda S2000 Service Manual page 433

Special Tools Required
. D r i v e r , 4 0 m m 1 . D . 0 7 7 4 6 - 0 0 3 0 1 0 0
. Attachment, 30 mm l.D.07746-0030300
NOTE: Refer to the Exploded View as needed during
this procedure.
'1.
Support 2nd gear (A) on steel blocks, then install
t h e b a l l b e a r i n g { B ) u s i n g t h e s p e c i a l t o o l s a n d a
press as shown.
NOTE: The thin edge of the outer race faces 6th
g e a r ,
I n s t a l l t h e 3 9 x 4 4 x 2 6 m m n e e d l e b e a r i n g , 6 t h g e a r ,
synchro ring, and synchro spring.
Installthe 5th/6th synchro hub (A) and sleeve (B) by
a l i g n i n g t h e s t o p s ( C ) .
2 .
PRESS
PRESS
4. Press the 5th/6th synchro hub using the specialtool
as shown. After installing, checkthe operation of
the 5th/6th svnchro hub and sleeve.
077,16-0030100
Install the synchro spring, synchro ring, 42 x 47 x
30.5 mm needle bearing,5th gear, distance collar,
and 4th gear.
I n s t a l l t h e d o u b l e c o n e s y n c h r o ( A ) a n d s y n c h r o
s p r i n g { B ) a s s h o w n .
{cont'd)
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