Master Cylinder Inspection; Master Cylinder Pushrod Clearance Adjustment - Honda S2000 Service Manual

Master Cylinder Inspection
NOTE:
. Before reassembling, checkthat all parts are free of
dust and other foreign particles.
. Do not try to disassemble the master cylinder
assembly. Replace the master cylinder assembly with
a new Dart if necessarv.
. Do not allow dirt or foreign matter to contaminate the
b r a k e f l u i d .
,z-7--T\ .- RESERVOIR CAP
f - ^ l '
C h e c k f o r b t o c k a g e
\E+_/
of vent holes.
,/RESERVOIR SEAL
r ? . \ ) - c h F . k f o r . l ^ m a n e . n . l
\ g
d e t e r i o r a t r o n .
9-----.-
STRAINER
Remove accumulated
sediment.
MASTER CYLINDER
Check {or leaks, rust, and damage.
Master Cylinder Pushrod Clearance
Adjustment
Special Tools Required
Pushrod adjustment gauge 07JAG-SD40'100
NOTE; Master cylinder pushrod-to-piston clearance
must be checked and adjustments made, if necessary,
before installing the master cylinder.
1 . S e t t h e s p e c i a l t o o l ( A ) o n t h e m a s t e r c y l i n d e r b o d y
(B), push in the center shaft (C) until rhe top of it
contacts the end ofthe secondary piston (D) by
t u r n i n g t h e a d j u s t i n g n u t ( E ) .
Without disturbing the center shaft's position.
install the special tool (A) onto the booster.
( 0 7 6 0 m m H g . 3 0 i n . H g )
07JAG-SDro100
l n s t a l l t h e m a s t e r c y l i n d e r n u t s ( B ) , a n d t i g h t e n t o
the specified torque.
Connect the booster in-line with a vacuu m gauge
( C ) 0
1 0 1 k P a ( 0 7 6 0 m m H g , 3 0 i n . H g ) t o t h e
b o o s t e r ' s e n g i n e v a c u u m s u p p l y , a n d m a i n t a i n a n
e n g i n e s p e e d t h a t w i l l d e l i v e r 6 6 k P a ( 5 0 0 m m H g ,
2 0 i n . H g ) v a c u u m .
(cont'd)
3 .
15 N.m {1.5 kgl m,
11 tbt.ftl
19-17