Honda S2000 Service Manual page 135

12. Clean the bolt (A), washer (B), pulley (C)and
crankshaft (D). Lubricate as shown below.
O: Clean
O: Lubricato
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B
1 3 . Install the crankshaft pulley, and tighten the bolt to
245 N.m (25.0 kgf.m, 181 lbf.ft). Do not use an
imDact wrench,
07JAB-001040A
07JAA-001020A
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14. Measure the diameter of each cylinder head bolt at
point A and point B (see step 1 on page 6-45).
lf either diameter is less than 1 1.5 mm (0.45 in.),
replace the cylinder head bolt.
15. Clean the cylinder head and block surfaces.
16. Apply liquid gasket, pan No. 08718-0009, to the
shaded areas of the cylinder head gasket mating
surface of the block and chain case (see step 3 on
page 6-45).
17. Install the dowel pins and new cylinder head gasket
{see step 4 on page 6-46).
18. Apply liquid gasket. part No.08718-0009, to the
cylinder head mating surface ofthe block and chain
case within 5 mm from the edge ofthe cylinder
head gasket (see step 5 on page 6-46).
1 9 . l n s t a l l t h e c y l i n d e r h e a d o n t h e b l o c k .
20. Apply engine oil to the threads and under the heads
of all the cylinder head bolts.
2'1. Tighten the cylinder head bolts in sequence to
29 N.m (3.0 kgf.m, 22 tbf.ft). Use a beam-type
torque wrench. When using a preset-type torque
wrench. be sure to tighten slowly and do not
overtighten. lf a bolt makes any noise while you are
torquing it, loosen the bolt and retighten it (see step
8 on page 6-46).
22. Tighten allcylinder head bolts in two steps (90. per
step). lf you are using a new cylinder head bolt.
tighten the bolt an extra 90" (see step 9 on page 6-
4 6 ) .
23. Tighten the 8 mm bolts to 22 N.m (2.2 kgf.m,
16 tbf.ft),
24. Make sure the crankshaft pulley is at TDC (see step
11 on page 6-47).
25. Place the idler gearrcam chain sprocket assembly
into the cylinder head (see step 12 on page 6-47).
(cont'd)
6-21