Suzuki Wagon R Manual page 1192

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
D Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to "Air Bag System Components and Wiring Location View" under "Gener-
al Description" in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and "Service Precau-
tions" under "On-Vehicle Service" in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.
D Technical service work must be started at least 90 seconds after the ignition switch is turned to the
"LOCK" position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
GENERAL DESCRIPTION
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Lubrication . . . . . . . . . . . . . . . . . . . .
Cylinder Head, Valve Train and
Hydraulic Valve Lash Adjuster
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft and Main Bearings
Pistons, Rings, Piston Pins and
Connecting Rods . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE
Hose and Pipe Routing
Compression Check . . . . . . . . . . . . . . . . . .
Engine Vacuum Check
Oil Pressure Check . . . . . . . . . . . . . . . . . . .
Air Cleaner Element . . . . . . . . . . . . . . . . . .
Air Cleaner Assembly
Air Cleaner Outlet Hose
Cylinder Head Cover . . . . . . . . . . . . . . . . . .
SECTION 6A
ENGINE MECHANICAL
CONTENTS
. . . . . . . . . . . . . . 6A- 2
6A- 2
6A- 3
. . . . . . . . . 6A- 4
6A- 5
. . . . . . . . . 6A- 5
6A- 5
. . . . . . . . . . . . . . . . 6A- 6
. . . . . . . . . . . . . . . . 6A- 6
6A- 7
. . . . . . . . . . . . . . . . 6A- 8
6A- 8
6A-10
. . . . . . . . . . . . . . . . . 6A-10
. . . . . . . . . . . . . . . 6A-10
6A-11
Throttle Body and Intake Manifold
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . .
Timing Belt and Belt Tensioner
Oil Pan and Oil Pump Strainer
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft and Hydraulic Valve Lash
Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Lash Adjuster Noise Diagnosis
Valves and Cylinder Head
Piston, Piston Rings, Connecting
Rods and Cylinders . . . . . . . . . . . . . . . . . .
UNIT REPAIR OVERHAUL
Engine mounting . . . . . . . . . . . . . . . . . . . . .
Engine Assembly . . . . . . . . . . . . . . . . . . . . .
Main Bearings, Crankshaft and
Cylinder Block . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS
. . . . . . . . . . . . . . . . . . . . . .
REQUIRED SERVICE MATERIALS
ENGINE MECHANICAL 6A-1
. . . . . . 6A-12
6A-15
. . . . . . . . . 6A-17
. . . . . . . . . 6A-23
6A-26
6A-31
. . . . 6A-37
. . . . . . . . . . . . . 6A-38
6A-49
. . . . . . . . . . . . . . 6A-59
6A-59
6A-60
6A-64
6A-75
. . . . . . 6A-76
6A