Suzuki Wagon R Manual page 1485

8) Place zero-adjusted bearing form dummy with dummy shaft
(1) and dial gauge set on pinion form dummy (2) and take
measurement between zero position and contracted dial
gauge measuring tip.
NOTE:
• Repeat turning back and forth of dummy and measure
distance as far as top surface of pinion form dummy
from 0 (zero) position accurately.
• When dial gauge measuring tip contracts from 0 (zero)
position, pointer turns clockwise.
• Measured value may exceed 1 mm. Therefore, it is also
necessary to know reading of short pointer.
9) Obtain adjusting shim thickness by using measured value by
dial gauge in the following equation.
Necessary 3 mm/0.118 in. (Adjusting
shim thick- dummy total size – Drive
=
ness bevel pinion mounting dis-
tance)
10) Select adjusting shim(s) (1) closest to calculated value from
among following available sizes and put it in place and then
press-fit rear bearing.
Special tool
(A) : 09913-80113
Available shim thickness
"a" : 0.30, 1.00, 1.03, 1.06, 1.09, 1.12, 1.15, 1.18, 1.21, 1.24,
1.27, and 1.30 mm (0.012, 0.039, 0.041, 0.042, 0.043, 0.044,
0.045, 0.046, 0.048, 0.049, 0.050 and 0.051 in.)
11) With new pinion spacer (3) inserted as shown, install front
bearing to differential carrier.
NOTE:
• Make sure to use new spacer for reinstallation.
• Apply oil to bearings.
1. Drive bevel pinion
2. Rear bearing
REAR DIFFERENTIAL 7F-15
Dial gauge
measured
–
value C