Suzuki Wagon R Manual page 1464

7D-20 TRANSFER
3) Install the bevel pinion shim(s) selected in preceding proce-
dure ("Transfer Output Retainer Assembly, Assembly and
Adjustment"), install transfer output retainer assembly (1) to
transfer case and then tighten retainer bolts (2) to specified
torque.
Tightening torque
Transfer output retainer bolts
(a) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
Bevel gear back lash
MEASUREMENT
1) Install bolt to bolt hole of flange (2), set dial gauge measuring
tip at right angles to bolt (1) as shown in figure.
Take measurement backlash of pinion and bevel gear.
NOTE:
If backlash exceeds specification given below, replace
bevel pinion shim (between transfer case and transfer
output retainer) and measure backlash again.
Transfer pinion & bevel gear backlash
: 0.1 – 0.2 mm (0.0039 – 0.0078 in.)
2) As final step, check gear tooth contact as follows.
NOTE:
When applying red lead paste to teeth, be sure to paint
tooth surfaces uniformly. The paste must not be too dry
or too fluid.
a) After cleaning tooth surface of bevel gear (1), paint them
with gear marking compound evenly by using brush or
sponge etc.
NOTE:
Be careful not to turn bevel gear more than one full revo-
lution, for it will hinder accurate check.
b) Turn gear to bring its painted part in mesh with bevel pinion
and turn it back and forth by hand to repeat their contact.
c) Bring painted part up and check contact pattern, referring
to following chart.
If contact pattern is not normal, readjust or replace as nec-
essary according to instruction in chart.