Suzuki Wagon R Manual page 1466

7D-22 TRANSFER
TOOTH CONTACT PATTERN
(a)
(b)
Unit Installation
INSTALLATION
Install transfer assembly by reversing removal procedure and not-
ing the following points.
• Tighten mounting bolt and mounting bracket bolts and nuts
Tightening torque
Transfer rear mounting bracket nuts
(a) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
Transfer mounting bolt
(b) : 55 N·m (5.5 kg-m, 40.0 lb-ft)
(c)
Transfer rear mounting bracket No.2 bolts
(c) : 55 N·m (5.5 kg-m, 40.0 lb-ft)
• Tighten dynamic damper bolts (1) to specified torque, if
Tightening torque
Dynamic damper bolts
(a) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
1, (a)
DIAGNOSIS AND REMEDY
These contact patterns, located on toe or heel on both
drive and coast sides, mean that 1) both pinion and
gear are defective, 2) retainer is not true, or 3) gear is
not properly seated on transfer case. The remedy is to
replace the defective member.
Irregular patterns: If the pattern is not oval, it means
that bevel gear is defective. High or low spots on tooth
surfaces or on the seat of bevel gear are the cause of
irregular patterns appearing on some teeth. The rem-
edy is to replace the pinion and gear set and, if the seat
is defective, so is transfer case.
to specified torque.
equipped.