Suzuki Wagon R Manual page 705

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7A-34 MANUAL TRANSMISSION
1, (a)
3. Input shaft
FIFTH GEARS
1) To seat countershaft left bearing cup (1) to bearing cone, tap cup
by using special tool and plastic hammer.
Special Tool
(A): 09913-84510
2) Put a shim (2) on bearing cup (3) provisionally, place straight
edge (1) over it and compress it by hand through straight edge,
and then measure "a" (Clearance between case surface (4) and
straight edge) by using feeler gauge (5).
Clearance "a": 0.08 – 0.12 mm (0.0032 – 0.0047 in.)
(Shim protrusion)
3) By repeating above step, select a suitable shim which adjusts
clearance "a" to specification and put it on bearing cup.
NOTE:
Insert 0.1 mm (0.004 in.) feeler to know whether or not a
shim fulfills specification quickly.
Available shim
thickness
4) Place left case plate (2) inserting its end in groove of shift guide
shaft (4) and then tighten it with new screws (1).
CAUTION:
Be sure to use new screws with pre-coating adhesive.
Otherwise, screws may loosen.
NOTE:
After tightening screws, make sure that counter shaft (5)
can be rotated by hand feeling some load.
Tightening Torque
.
(a): 9 N
m (0.9 kg-m, 6.5 lb-ft)
0.40, 0.45, 0.50, 0.55, 0.6, 0.65,
0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1.0,
1.05, 1.1 and 1.15 mm
(0.015, 0.017, 0.019, 0.021, 0.023,
0.025, 0.027, 0.029, 0.031, 0.033,
0.035, 0.037, 0.039, 0.041, 0.043
and 0.045 in.)

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