Suzuki Wagon R Manual page 699

7A-28 MANUAL TRANSMISSION
1. E-ring 11. Ball
2. Washer 12. Gear shift & select shaft
3. Reverse select spring 13. 5th & reverse gear shift
4. Blank
5. Gear shift interlock plate 14. Spring pin
6. Ball 15. Cam guide return spring
7. Gear shift interlock 16. 5th & reverse gear shift
spring
8. Gear shift & select lever 17. Spring pin
9. Spring pin 18. Low speed select spring
10. Spring pin
GEAR SHIFTER
GEAR SHIFT AND SELECT SHAFT ASSEMBLY
1) To disassemble component parts, use special tools and 2.8 – 3.0
2) Clean all parts thoroughly, inspect them and replace with new
3) Assemble component parts by reversing removal procedure.
cam
cam guide
HIGH SPEED AND LOW SPEED GEAR SHIFT SHAFTS
INSPECTION
1) Using feeler gauge, check clearance between fork (1) and
2) Insert each gear shift shaft into case and check that it moves
mm (0.11 in.) pin remover in addition.
Special Tool
(A): 09922-85811(4.5 mm)
(B): 09925-78210 (6.0 mm)
ones as required.
NOTE:
D When driving in spring pins, prevent shaft from being
bent by supporting it with wood block.
D Assemble 5th & reverse gear shift cam by winding cam
guide return spring, and then drive in spring pin.
D Distinguish low speed spring (No paint) (18) from reverse
select spring (Pink) (3).
sleeve (2) and replace those parts if it exceeds limit below.
NOTE:
For correct judgement of parts replacement, carefully in-
spect contact portion of fork and sleeve.
Clearance "a": Service limit 1.0 mm (0.039 in.)
smoothly. If it doesn't, correct by using oilstone, reamer or the
like.