Daewoo MATIZ Service Manual page 731

DAEWOO M-150 BL2
MANUAL STEERING GEAR 6D – 15
5. Inspect the tie rod end ball joint and tie rod ball joint
for damage.
D Inspect the tie rod end ball joint for operation (1).
D Inspect the tie rod ball joint for operation and tie rod
deformation (2).
6. After inspecting the parts, replace the defected parts.
D105B716
Assembly Procedure
Important: Coat the all turn, contact and rub surface
with grease.
1. Clean the all parts removed.
2. Install the rack gear.
D Coat the rack gear with grease (1).
D Insert the rack gear carefully (2).
D105B717
3. Install the pinion and bearing assembly.
D Set the rack in balance (1).
D Coat the pinion and bearing assembly and steering
gear housing surface with grease.
D Install the pinion and bearing assembly (2).
D Coat the pinion plug with Loctitte.
D Install the pinion plug (3).
Tighten
Tighten the pinion plug to 40–60 NSm (30–44 lb-ft).
D Install the dust cover (4).
D15B718A
4. Install the rack bearing.
D Coat the rack bearing with grease.
D Install the rack bearing (1).
D Install the adjuster spring (2).
D Tighten the adjuster plug softly (3).
D105B719