Daewoo MY2003 Manuals

Manuals and User Guides for Daewoo MY2003. We have 1 Daewoo MY2003 manual available for free PDF download: Service Manual

Daewoo MY2003 Service Manual (1184 pages)

Brand: Daewoo | Category: Automobile | Size: 38 MB

Section 1A General Engine Information

11
- Suspension
  3
- Heating, Ventilation
  8
- Restraints
  9
- Table of Contents
  11
- Description and Operation
  
  12
  - Cleanliness and Care
    12
  - On-Engine Service
    12
- Component Locator
  
  13
  - Engine Compartment (Typical)
    13
  - Engine Compartment (Euro III)
    14
- Diagnoctic Information and Procedure 1A-5
  
  15
- 1 A-2
  
  22
  - Checking Engine Timing Belt
    22
  - Checking Accessory Belt
    22
  - Checking Spark Plug
    22
- 1 A-3
  
  23
  - Checking Air Cleaner Element
    23
  - Checking Fuel Filter
    23
  - Checking Fuel System
    23
  - Checking Hose System
    23
- Specifications
  
  24
  - General Specifications
    24
  - Engine Performance Curve
    25
Section 1B Sohc Engine Mechanical

26
- Description and Operation
  
  27
  - Engine Type
    27
  - Engine Lubrication
    27
  - Cylinder Head and Valve Train
    27
  - Engine Block
    28
  - Crankshaft
    28
  - Connecting Rod
    28
  - Piston, Piston Ring and Piston Pin
    28
  - Timing Belt and Pulley
    29
  - Engine Mount
    29
- Component Locator
  
  30
  - Cylinder Head
    30
  - Engine Block
    31
  - Manifold & Air Flow System
    32
  - Timing Belt & Engine Mount
    33
- Diagnostic Information and Procedure
  
  34
Section 1D Engine Cooling

39
- Description and Operation
  
  40
  - General Description
    40
  - Radiator
    40
  - Surge Tank
    40
  - Coolant Pump
    41
  - Thermostat
    41
  - Electric Cooling Fan
    41
  - Engine Coolant Temperature Sensor
    42
  - Coolant Temperature Sensor
    42
- Component Locator
  
  43
  - Coolant Hose and Components
    43
  - Radiator/Fan
    44
- Diagnostic Information and Procedure
  
  45
  - Coolant Leaks Test
    45
  - Surge Tank Cap Test
    45
  - Thermostat Test
    45
  - Cooling System Diagnosis
    46
- Repair Instructions
  
  47
  - Draining and Refilling the Cooling System
    47
  - Surge Tank
    48
  - Electric Cooling Fan
    49
  - Radiator
    49
  - Thermostat (Typical)
    50
  - Thermostat (Euro III)
    51
  - Intake Manifold
    52
    
    Coolant Temperature Sensor
    52
- Repair Instructions
  
  47
  - On-Vehicle Service
    47
- 1 D-2
  
  47
- 1 D-5
  
  53
  - Engine Coolant Temperature Sensor
    53
  - Coolant Pump
    53
- Specifications
  
  55
  - General Specifications
    55
  - Fastener Tightening Specifications
    56
Section 1E Engine Electrical

57
- Description and Operation
  
  58
  - Battery
    58
  - Ratings
    58
  - Reserve Capacity
    58
  - Cold Cranking Amperage
    58
  - Built-In Hydrometer
    58
  - Charging Procedure
    59
  - Charging Time Required
    59
  - Charging a Completely Discharged Battery (off the Vehicle)
    59
  - Jump Starting Procedure
    59
  - Generator
    60
  - Charging System
    60
  - Starter
    60
  - Starting System
    60
  - Distributor
    60
  - Ignition Coil
    61
  - Spark Plug
    61
- Component Locator
  
  62
  - Starting System
    62
  - Charging System (A-Type: MANDO)
    63
  - Charging System (B-Type: DAC)
    64
  - Ignition System
    65
- Diagnostic Information and Procedure
  
  66
  - Ignition System
    66
  - Battery Load Test
    68
  - Generator Output Test
    68
  - Generator System Check
    69
  - On-Vehicle Service
    70
    
    Starter
    70
    
    Generator
    71
    
    Battery
    72
    
    Distributor
    73
    
    Ignition Coil
    74
- Repair Instructions
  
  70
  - Unit Repair
    75
    
    Starter Motor
    75
    
    Generator (A-Type: MANDO)
    80
    
    Generator (B-Type: DAC)
    85
    
    Distributor Assembly
    90
- Schematic and Routing Diagrams
  
  93
  - Starting System
    93
  - Charging System
    94
  - Ignition System Circuit - Tipical
    95
- 1 E-6.
  
  96
  - Ignition System Circuit - Euro III
    96
- Specifications
  
  97
Section 1F Engine Controls

99
- Description and Operation
  
  102
  - Camshaft Position Sensor
    102
  - Crankshaft Position Sensor
    102
  - Electronic Ignition System Ignition Coil
    102
  - Fuel Control System Operation
    102
  - Idle Air System Operation
    102
  - Ignition System Operation
    102
  - Controlled Charcoal Canister
    103
  - Evaporative Emission Control System Operation
    103
  - Positive Crankcase Ventilation Control System Operation
    103
  - Catalyst Monitor Oxygen Sensors
    104
  - Electric Exhaust Gas Recirculation Valve
    104
  - Engine Coolant Temperature Sensor
    104
  - Throttle Position Sensor
    104
  - Idle Air Control Valve
    105
  - Intake Air Temperature Sensor
    105
  - Manifold Absolute Pressure Sensor
    105
  - Engine Control Module
    106
  - Fuel Injector
    106
  - Knock Sensor
    106
  - Octane Number Connector
    106
  - Variable Reluctance (VR) Sensor
    106
  - EOBD Serviceability Issues
    107
  - Strategy-Based Diagnostics
    107
  - Euro On-Board Diagnostic (EOBD)
    108
  - Serial Data Communications
    108
  - Common EOBD Terms
    109
  - Comprehensive Component Monitor Diagnostic Operation
    109
  - DTC Types
    111
  - Reading Diagnostic Trouble Codes
    111
  - Primary System-Based Diagnostics
    113
- Diagnostic Information and Procedures
  
  115
  - System Diagnosis
    115
    
    Diagnostic Aids
    115
    
    Idle Learn Procedure
    115
    
    Euro On-Board Diagnostic (EOBD) System Check
    116
    
    ECM Output Diagnosis
    118
    
    Multiple ECM Information Sensor Dtcs Set
    119
    
    Engine Cranks but will Not Run
    123
    
    No Malfunction Indicator Lamp
    128
    
    Malfunction Indicator Lamp on Steady
    130
    
    Fuel System Diagnosis
    132
    
    Fuel Pump Relay Circuit Check
    134
    
    Main Relay Circuit Check
    136
    
    Manifold Absolute Pressure Check
    138
    
    Idle Air Control System Check
    140
    
    Ignition System Check
    143
    
    Engine Cooling Fan Circuit Check
    146
    
    Data Link Connector Diagnosis
    150
    
    Fuel Injector Balance Test
    152
- Diagnostic Trouble Code Diagnosis
  
  153
Section 1G Engine Exhaust

423
- Description and Operation
  
  424
  - Exhaust System
    424
  - Muffler
    424
  - Catalytic Converter
    424
- Component Locator
  
  425
  - Exhaust System
    425
  - On-Vehicle Service
    426
    
    Exhaust Pipe/Catalytic Converter
    426
    
    Pup-Up Catalitic Converter
    427
    
    Front Muffler
    429
    
    Rear Muffler
    430
- Repair Instruction
  
  426
- 1 G-3
  
  430
- Specifications
  
  431
  - Fastener Tightening Specifications
    431
Section 2B Wheel Alignment

438
- Description and Operation
  
  439
  - Camber
    439
  - Caster
    439
  - Four Wheel Alignment
    439
  - Toe
    439
  - Included Angle
    440
  - Scrub Radius
    440
  - Setback
    440
  - Steering Axis Inclination
    440
  - Turning Angle
    440
- Diagnostic Information and Procedures
  
  441
  - Tire Diagnosis
    441
  - Front Toe Adjustment
    442
  - Front Camber and Caster Check
    442
  - Rear Camber Check
    442
  - Rear Toe Check
    442
- Specifications
  
  443
  - Wheel Alignment Specifications
    443
  - Fastener Tightening Specifications
    443
Section 2C Front Suspension

444
- Description and Operation
  
  445
  - Front Suspension
    445
- Component Locator
  
  446
  - Front Suspension
    446
- Diagnostic Information and Procedures
  
  448
  - Strut Dampener
    448
  - Ball Joint and Knuckle
    448
  - Front Wheel Bearing
    449
  - On-Vehicle Service
    450
    
    Strut Assembly
    450
    
    Knuckle Assembly
    451
    
    Front Longitudinal Frame and Stabilizer Shaft
    453
    
    Control Arm
    455
    
    Strut Bar
    455
    
    Crossmember
    456
- Repair Instructions
  
  450
- 2 C-3.
  
  455
- 2 C-2
  
  455
  - Unit Repair
    459
    
    Hub Bearing and Knuckle
    459
    
    Front Strut
    463
- Specifications
  
  466
  - General Specifications
    466
  - Fastener Tightening Specifications
    466
- 2 C-7.
  
  466
- Special Tools and Equipment
  
  467
  - Special Tools Table
    467
Sectiond Rear Suspension

468
- Description and Operation
  
  469
  - Rear Suspension
    469
- Component Locator
  
  470
  - Rear Suspension
    470
- Diagnostic Information and Procedures
  
  471
  - Rear Suspension
    471
  - Checking the Rear Wheel Bearing End Play
    472
  - Rear Wheel Bearing Free Load
    472
  - On-Vehicle Service
    473
    
    Shock Absorber
    473
    
    Lateral Rod
    474
    
    Trailing Arm
    475
    
    Rear Axle Assembly
    476
- Repair Instructions
  
  473
- 2 D-2
  
  474
- 2 D-3
  
  476
  - Unit Repair
    479
    
    Hub and Bearing Assembly
    479
- Specifications
  
  482
  - General Specifications
    482
  - Fastener Tightening Specifications
    482
- Special Tools and Equipment
  
  483
  - Special Tools Table
    483
- 2 D-6.
  
  483
Section 2E Tires and Wheels

484
- Description and Operation
  
  485
  - Tire
    485
  - Replacement Tires
    486
  - All Season Tires
    486
  - Tire Label
    486
  - Spare Tire
    486
  - Wheels
    487
  - Inflation of Tires
    487
  - Rotation Tires
    487
  - Wheel Balance
    487
- Diagnostic Information and Procedures
  
  488
  - Tire Wear
    488
  - Irregular or Excessive Tires Wear
    489
  - On-Vehicle Service
    490
    
    Wheel
    490
    
    Correcting Non-Uniform Tires
    491
    
    Off-Vehicle Balancing
    491
    
    On-Vehicle Balancing
    491
    
    Tire and Wheel Match-Mounting
    492
- Repair Instructions
  
  490
- Specifications
  
  493
Section 3B Manual Transaxle Drive Axle

494
- Description and Operation
  
  495
  - Front Drive Axle
    495
- Component Locator
  
  496
  - Drive Axle Assembly
    496
- Diagnostic Information and Procedures
  
  497
  - On-Vehicle Service
    498
    
    Drive Axle Assembly
    498
- Repair Instructions
  
  498
- 3 B-2
  
  502
  - Unit Repair
    502
    
    Inner Joint
    502
    
    Outer Joint
    503
- Specifications
  
  505
  - General Specifications
    505
  - Fastener Tightening Specifications
    505
- 3 B-3
  
  505
- Special Tools and Equipment
  
  506
  - Special Tools Table
    506
Section 4A Hydraulic Brakes

507
- Description and Operation
  
  508
  - Warning Lamp Operation
    508
- Noted.
  
  508
- Component Locator
  
  509
  - Brake System (Non-ABS)
    509
- Diagnostic Information and Procedures 4A-4
  
  510
  - Brake System Testing
    510
  - Brake Hose Inspection
    510
  - Warning Lamp Operation
    511
  - Brake System Fault
    511
  - Manual Bleeding the Brakes
    512
  - Pedal Travel Check
    512
  - Brake Pedal Free Play Inspection
    513
- Specifications
  
  513
  - On-Vehicle Service
    514
    
    Brake Hose (Front)
    514
    
    Brake Hose (Rear)
    515
    
    Stoplamp Switch
    515
    
    Brake Pedal
    516
    
    Fastener Tightening Specifications
    519
    
    General Specifications
    519
- Repair Instructions
  
  514
- 4 A-3
  
  515
- Schematic and Routing Diagrams
  
  520
  - Brake Lamp Warning Circuit
    520
  - Stoplamp Switch Circuit
    520
Section 4B Master Cylinder

521
- Description and Operation
  
  522
  - Master Cylinder
    522
  - Proportioning Valve
    522
  - Fluid Level Sensor
    522
- Diagnostic Information and Procedures
  
  523
  - Checking the Brake Fluid Level
    523
  - On-Vehicle Service
    524
    
    Master Cylinder Assembly
    524
    
    Brake Fluid Reservoir
    525
    
    Proportioning Valve (for Vehicle with the Non-ABS Braking System)
    525
    
    Brake Fluid Level Switch
    526
- Repair Instructions
  
  524
- 4 B-2
  
  525
  - Unit Repair
    528
    
    Master Cylinder
    528
- Specifications
  
  529
  - Fastener Tightening Specifications
    529
- 4 B-4.
  
  529
Section 4C Power Booster

530
- Description and Operation
  
  531
  - Power Booster
    531
- Diagnostic Information and Procedures
  
  532
  - Power Booster Functional Check
    532
  - Check Valve Functional Check
    532
- Repair Instructions
  
  533
- 4 C-2
  
  533
  - On-Vehicle Service
    533
    
    Vacuum Hose and Check Valve
    533
    
    Power Booster Assembly
    534
- Specifications
  
  537
  - General Specifications
    537
  - Fastener Tightening Specifications
    537
Section 4D Front Disc Brakes

538
- Description and Operation
  
  539
  - Disc Brake Caliper Assembly
    539
  - Clearance Calibration
    539
- Component Locator
  
  540
  - Front Disc Brakes
    540
- Diagnostic Information and Procedures
  
  541
  - Front Disc Brake
    541
  - Lining Inspection
    542
  - Rotor Inspection
    542
- Repair Instructions
  
  543
- 4 D-2
  
  543
  - On-Vehicle Service
    543
    
    Shoe and Lining
    543
    
    Caliper Assembly
    544
    
    Rotor
    544
- 4 D-3
  
  545
  - Unit Repair
    545
    
    Caliper Overhaul
    545
- Specifications
  
  548
  - General Specifications
    548
    
    Drum Brakes
    550
    
    Rear Drum Brakes
    551
    
    Brake Shoe
    555
    
    Wheel Cylinder
    558
  - Fastener Tightening Specifications
    559
Section 4F Antilock Brake System

560
Section 5B Five-Speed Manual Transaxle

626
- Description and Operation
  
  627
  - Five-Speed Manual Transaxle
    627
  - Reverse Gear Misshift Preventing Mechanism
    627
  - Differential
    627
- Component Locators
  
  628
  - Gear Shift Control
    628
  - Input Shaft and Counter Shaft Gear
    629
  - Gear Shift Fork
    631
  - Differential and Case
    632
- Diagnostic Information and Procedure
  
  633
  - General Diagnosis
    633
  - Checking Fluid Level
    634
  - Changing Fluid
    634
  - Checking Transaxle Noise
    634
  - Checking Bearing Noise
    634
- Repair Instruction
  
  635
- 5 B-2
  
  635
  - On-Vehicle Service
    635
    
    Manual Transaxle Assembly
    635
    
    Gear Shift Control Case Assembly
    641
    
    Speedometer Driven Gear and Cable
    644
    
    Gear Shift Control Cable
    646
    
    Gear Shift Control Lever
    647
- 5 B-3.
  
  647
  - Unit Repair
    649
    
    Gear Unit
    649
    
    Input Shaft
    661
    
    Counter Shaft
    666
    
    Gear Shift Fork
    671
    
    Differential
    673
- Specifications
  
  677
  - General Specifications
    677
  - Fastener Tightening Specifications
    678
- Special Tools
  
  679
  - Special Tools Table
    679
Section 5C Clutch

681
- Description and Operation
  
  682
  - Driving Members
    682
  - Driven Members
    682
  - Operating Members
    682
- Component Locator
  
  683
  - Clutch Components
    683
- Diagnostic Information and Procedures
  
  684
  - General Diagnosis
    684
  - Clutch Pedal Operation
    685
  - Clutch Cable Adjustment
    685
- Repair Instruction
  
  686
  - On-Vehicle Service
    686
    
    Pressure Plate, Clutch Disc and Input Shaft Bearing
    686
- 5 C-2
  
  688
  - Clutch Release Bearing, Shaft and Bushing
    688
  - Clutch Release Arm
    690
  - Clutch Cable
    691
- 5 C-3.
  
  692
  - Clutch Pedal
    692
- Specifications
  
  693
  - General Specifications
    693
  - Fastener Tightening Specifications
    693
- Special Tools
  
  694
  - Special Tools Table
    694
Section 6B Power Steering Pump

695
- Power Steering Pump
  696
- Description and Operation
  
  705
- Diagnostic Information and Procedures
  
  720
  - Steering Gear
    722
  - On-Vehicle Service
    723
- Repair Instructions
  
  723
  - Unit Repair
    727
- Specifications
  
  733
  - General Specifications
    733
  - Fastener Tightening Specifications
    733
- Special Tools and Equipment
  
  734
  - Special Tools Table
    734
Section 6E Steering Wheel and Column

735
- Steering Wheel
  741
- Wiper Switch and Lever
  742
  - Ignition Switch
    743
  - Steering Column
    745
  - Intermediate Shaft Cover and Intermediate Shaft
    746
- 6 E-3.
  
  746
- 6 E-7.
  
  747
  - Unit Repair
    747
    
    Standard Steering Column
    747
    
    General Specifications
    749
- Specifications
  
  749
  - Special Tools and Equipment
    750
    
    Special Tools Table
    750
Section 7A Heating and Ventilation System

751
- Description and Operation
  
  752
  - Heating and Ventilation Systems
    752
- Component Locator
  
  753
  - Control Assembly
    753
  - Blower Module Assembly
    754
  - Air Distributor and Heater Module Assembly
    755
- Diagnostic Informatin and Procedures 7A-6
  
  756
  - Heater System
    756
    
    Blower Electrical
    760
    
    Improper Air Delivery or no Mode Shift
    761
    
    Too Much Heat
    763
    
    Controls
    765
    
    Blower Noise
    766
  - On-Vehicle Service
    768
    
    Control Assembly and Control Cables
    768
    
    Blower Motor and Cooling Hose
    770
    
    Blower Resistor
    770
    
    Blower Motor Switch
    771
    
    Heater Hoses
    772
    
    Heater Module
    774
    
    Blower Module
    775
    
    Defroster Duct and Hoses
    776
    
    Ventilation Duct
    777
- Repair Instructions
  
  768
- 7 A-2
  
  770
- 7 A-3.
  
  772
  - Unit Repair
    778
    
    Heater Core
    778
- Specifications
  
  780
- Special Tools and Equipment
  
  780
  - Special Tools Table
    780
- Schematic and Routing Diagrams
  
  781
  - Non-A/C Diagrams
    781
- 7 A-18.
  
  781
Section 7B Manual Control Heating, Ventilation, and Air Conditioning System

783
- Description and Operation
  
  784
  - System Components -Functional
    784
- Component Locator
  
  785
  - A/C System
    785
- Diagnostic Information and Procedures
  
  787
  - General Diagnosis
    787
    
    Insufficient Cooling "Quick Check" Procedure
    787
    
    Testing the Refrigerant System
    787
    
    Leak Testing the Refrigerant System
    789
  - Air Conditioning System Diagnosis
    790
    
    Insufficient Cooling Diagnosis
    790
  - Symptom Diagnosis
    793
    
    Pressure Test Chart (R-134A System)
    793
- Repair Instructions
  
  795
  - On-Vehicle Service
    795
  - General A/C System Service Procedures
    795
    
    Handling of Refrigerant Lines and Fittings
    795
    
    Handling Refrigerant
    795
    
    O-Ring Replacement
    795
    
    Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System
    796
    
    Maintaining Chemical Stability in the Refrigeration System
    796
- 7 B-3
  
  799
- 7 B-2
  
  799
  - Components
    799
  - Serviceable Components
    799
    
    Blower Motor and Cooling Hose
    799
    
    Blower Motor Switch
    799
    
    Blower Resistor
    799
    
    Control Assembly and Control Cables
    799
    
    A/C Push Knob
    800
    
    Receiver-Dryer and Dual Cut Switch
    800
    
    Compressor
    802
    
    Receiver-Dryer Bracket
    802
    
    Condenser
    803
    
    A/C High Pressure Pipe Line
    804
    
    A/C Low Pressure Pipe Line
    807
    
    Evaporator Unit and Drain Hose
    808
  - Unit Repair
    810
    
    Evaporator Core and Expansion Valve
    810
    
    Compressor Overhaul
    811
- Specifications
  
  812
  - General Specifications
    812
    
    Fastener Tightening Specifications
    812
- 7 B-13.
  
  812
- Special Tools and Equipment
  
  813
  - Special Tools Table
    813
- Schematic and Routing Diagrams
  
  814
Section 8A Seat Belts

816
- Description and Operation
  
  817
- Component Locator
  
  818
  - Front and Rear Seat Belt
    818
- Diagnostic Information and Procedures
  
  819
  - Seat Belt Warning Lamp Is Inoperative
    819
- 8 A-2
  
  820
  - On-Vehicle Service
    820
    
    Three-Point WLR/ELR Front Seat Belt
    820
    
    Three-Point Pretensioner Front Seat Belt (W/EUROPE Only)
    821
    
    Front Seat Belt Buckle
    823
    
    Three-Point ELR Rear Outboard Seat Belt
    823
- Specifications
  
  826
  - Fastener Tightening Specifications
    826
- Schematic and Routing Diagrams
  
  827
  - Driver Seat Belt Warning
    827
- 8 A-3
  
  827
Section 8B Supplemental Inflatable Restraints (Sir)

828
- Noted.
  
  830
- Description and Operation
  
  830
  - Airbag Module
    830
  - Sensing and Diagnostic Module (SDM)
    830
  - SIR Warning Lamp
    830
  - Clock Spring
    831
  - Wiring Harness/Connectors
    831
  - SIR System
    831
  - General Precautions
    832
  - Airbag Deployment Condition
    832
  - Airbag Deployment Procedure
    833
- Component Locator
  
  834
  - SIR Component
    834
- Diagnostic Information and Procedures
  
  835
- 8 B-3
  
  862
- 8 B-7.
  
  872
- Special Tools
  
  905
  - Special Tools Table
    905
Section 9A Body Wiring System

907
- Description and Operation
  
  908
  - How to Read Electrical Wiring Diagram
    908
  - How to Check Terminal Number of Connector . 9A-4
    910
- Special Tools and Equipment
  
  911
  - Special Tools Table
    911
- Schematic and Routing Diagrams
  
  912
  - Wire Color Chart
    912
  - Fuse Chart
    916
- 9 A-2
  
  917
  - Front Harness Routing
    917
  - Engine Harness Routing
    918
  - Instrument Harness Routing
    920
- 9 A-5
  
  922
  - Airbag Harness Routing
    922
  - Body Harness Routing
    923
- 9 A-6
  
  925
  - Front Door Harness Routing
    925
  - Rear Door Harness Routing
    926
  - Tailgate Harness Routing
    927
Section 9B Lighting Systems

928
- Noted.
  
  929
- Description and Operation
  
  929
  - Headlamps and Parking Lamps
    929
  - Front Turn Signal Lamps
    929
  - Rear Fog Lamp
    929
  - Taillamps
    929
  - Interior Courtesy Lamp
    929
  - Backup Lamp
    929
  - Daytime Running Lamps (DRL) (W/Europe Only)
    929
- Diagnostic Information and Procedures
  
  930
  - Turn Signal Lamps and Hazard Lamps
    931
  - Stoplamps and Interior Courtesy Lamp
    932
  - Rear Fog Lamp
    933
- Repair Instructions
  
  935
  - Turn Signal Lamps
    935
  - Side Turn Signal Lamps
    935
  - Taillamps Assembly
    936
  - Front Fog Lamp
    936
  - Rear Fog/Backup Lamp
    937
  - Center High-Mounted Stoplamp
    938
- 9 B-2
  
  939
  - CHMSL Mounting Bracket
    939
  - License Plate Lamps
    939
  - Door Jamb Switch
    940
  - Interior Courtesy Lamp
    940
  - Daytime Running Lamp Module (W/Europe Only)
    941
  - Luggage Room Lamp
    942
- Specifications
  
  943
  - Bulb Usage Chart
    943
- Schematic and Routing Diagrams
  
  944
  - Backup Lamp(S) Circuit
    944
  - Headlamps Circuit
    945
  - Headlamp Leveling Circuit
    946
  - Stoplamps Circuit
    948
- 9 B-7
  
  949
  - Turn and Hazard Lamps Circuit
    949
  - Interior Courtesy Lamp Circuit
    950
  - Front Fog Lamp Circuit
    951
  - Rear Fog Lamp Circuit
    952
  - Dimmer Control Circuit (Except W/Europe)
    953
  - Daytime Running Lamps Circuit (W/Europe Only)
    954
Section 9D Wipers / Washer Systems

959
- Description and Operation
  
  960
  - Windshield Wiper System
    960
  - Windshield Washer System
    960
- Diagnostic Information and Procedures
  
  961
  - Windshield/Rear Window Wiper and Washer System
    961
- Repair Instructions
  
  964
  - On-Vehicle Service
    964
    
    Rear Window Wiper Arm
    964
    
    Windshield Wiper Arm
    964
    
    Windshield Wiper Motor
    965
    
    Rear Window Wiper Motor
    966
    
    Windshield Wiper Linkage
    967
- 9 D-2
  
  968
  - Windshield Wiper Blade
    968
  - Washer Reservoir
    968
  - Washer Pump
    969
  - Windshield Washer Nozzle
    970
  - Rear Window Washer Nozzle
    970
  - Washer Hose
    971
- Specifications
  
  973
  - Fastener Tightening Specifications
    973
- 9 D-6.
  
  973
- Schematic and Routing Diagrams
  
  974
Section 9E Instrumentation/Driver Information

975
- Description and Operation
  
  976
  - Cigar Lighter
    976
  - Ashtray
    976
  - Instrument Panel Vents
    976
  - Glove Box
    976
  - Digital Clock
    976
  - Instrument Cluster
    976
  - Speedometer/Odometer/Trip Odometer
    976
  - Fuel Gauge
    976
  - Temperature Gauge
    976
- Component Locator
  
  977
  - Instrument Panel Assembly
    977
  - Instrument Cluster
    978
- Diagnostic Information and Procedures
  
  979
  - Cigar Lighter
    979
  - HVAC Panel Illumination
    980
  - Digital Clock
    981
- Repair Instructions
  
  982
  - On-Vehicle Service
    982
    
    Ashtray
    983
    
    Instrument Cluster Trim Panel
    983
    
    Instrument Cluster Trim Panel Vents
    983
    
    Instrument Panel
    986
    
    Instrument Trim Panel Assembly
    990
    
    Instrument Cluster Indicator Lamps
    993
    
    Speedometer/Odometer/Trip Odometer
    993
    
    Fuel Gauge/Temperature Gauge
    994
- Specifications
  
  996
  - Fastener Tightening Specifications
    996
  - Instrument Cluster Indicator Lamps Specifications
    996
- Schematic and Routing Diagrams
  
  997
  - Instrument Panel Illumination
    999
- 9 E-8.
  
  1000
  - Digital Clock
    1000
Section 9F Audio Systems

1001
- Compact Disc Care
  1002
  - Audio Systems
    1003
- Front and Rear Speakers
  1002
- Stereo Cassette AM/FM Radio with CD Changer and Rds/Audio Security System
  1002
- Tape Player and Cassette Care
  1002
- Diagnostic Information and Procedures
  
  1004
  - On-Vehicle Service
    1006
    
    Front Speaker Covers
    1009
- Specifications
  
  1011
  - Fastener Tightening Specifications
    1011
- Schematic and Routing Diagrams
  
  1012
  - Audio System Circuit
    1012
Section 9G Interior Trim

1013
- Description and Operation
  
  1014
  - Interior Trim Panels
    1014
  - Pressure Relief Vent
    1014
    
    Interior Trim
    1015
- Repair Instructions
  
  1016
- Component Locator
  
  1016
  - On-Vehicle Service
    1016
  - Front Door Trim Panel (Standard)
    1016
  - Front Door Trim Panel (Deluxe)
    1017
  - Rear Door Trim Panel (Standard)
    1018
  - Rear Door Trim Panel (Deluxe)
    1019
  - Rear Door Interior Garnish Molding
    1020
  - Rear Door Exterior Garnish Molding
    1021
  - Tailgate Trim Panel
    1021
- 9 G-2
  
  1022
  - A-Pillar Trim Panel
    1022
  - C-Pillar Trim Panel
    1023
  - Rear Parcel Shelf
    1024
  - Rear Parcel Side Shelf
    1025
- 9 G-3
  
  1026
  - Rear Rocker Trim Panel
    1026
  - Luggage Compartment Wheelhouse Trim Panel
    1029
- Special Tools and Equipment
  
  1030
  - Special Tools Table
    1030
Section 9H Seats

1031
- Description and Operation
  
  1031
  - Seats
    1031
    
    Front Seat
    1033
    
    Rear Seat
    1034
    
    Front Seats
    1035
    
    Head Restraint
    1035
  - Front Seat Cushion
    1037
- 9 H-2
  
  1039
  - Front Seat Cushion Frame
    1039
- 9 H-3
  
  1041
  - Rear Seat Cushion
    1041
  - Rear Seatback Latch
    1041
- 9 H-5
  
  1042
  - Rear Seatback Hinge
    1042
  - Fastener Tightening Specifications
    1043
Section 9L Glass and Mirrors

1056
- Description and System Operation 9L-2
  
  1057
  - Inside Rearview Mirror
    1057
  - Outside Rearview Mirrors
    1057
- Components Locator
  
  1058
  - Glass and Mirror
    1058
- Diagnostic Information and Procedures
  
  1059
  - Testing Rear Window Defogger Grid Line
    1059
- Repair Instructions
  
  1060
  - On-Vehicle Service
    1060
    
    Windshield
    1060
    
    Rear Window Glass
    1062
    
    Rear Window Defogger Grid Line Repair
    1064
  - Rear Window Defogger Braided Lead Wire Repair
    1065
  - Front Door Glass
    1065
  - Front Door Quarter Glass
    1067
- 9 L-3.
  
  1068
  - Rear Door Glass
    1068
  - Inside Rearview Mirror
    1068
  - Outside Rearview Mirror (Manual)
    1069
  - Outside Rearview Mirror (Cable)
    1070
  - Outside Rearview Mirror (Electric)
    1071
- Special Tools and Equipment
  
  1072
- 9 L-5.
  
  1072
  - Special Tools Table
    1072
- Schematic and Routing Diagrams
  
  1073
  - Rear Window Defogger
    1073
    
    Description and Operation
    1075
    
    Emblems and Lettering
    1075
    
    On-Vehicle Service
    1076
    
    Rear Spoiler
    1076
    
    Repair Instructions
    1076
    
    Front Bumper Spacer
    1077
    
    Tailgate Handle
    1078
    
    Description and Operation
    1080
    
    Transaxle under Covers
    1080
    
    Floor Pan Insulators
    1081
    
    On-Vehicle Service
    1081
    
    Repair Instructions
    1081
    
    Bumpers
    1086
    
    Description and Operation
    1086
    
    Component Locator
    1087
    
    Front Bumper Fascia
    1088
    
    On-Vehicle Service
    1088
    
    Repair Instructions
    1088
    
    Front Bumper Impact Bar
    1089
    
    Rear Bumper Fascia
    1090
    
    Rear Bumper Bracket
    1092
Section 9P Doors

1093
- Description and Operation
  
  1094
  - Door Lock Striker
    1094
  - Childproof Rear Door Lock
    1094
- Component Locator
  
  1095
  - Front Door
    1095
  - Rear Door
    1097
- Repair Instructions
  
  1099
  - Front Door Glass Run
    1099
  - Rear Door Glass Run
    1100
  - Door Lock Striker
    1101
  - Tailgate Lock Striker
    1101
  - Door Lock Striker Adjustment
    1102
  - Tailgate Lock Striker Adjustment
    1103
  - Front Door Lock
    1105
  - Childproof Rear Door Lock
    1106
  - Central Door Lock Actuator
    1108
  - Tailgate Lock
    1108
  - Inside Door Handle
    1109
  - Outside Front Door Handle
    1109
- 9 P-2
  
  1110
  - Outside Rear Door Handle
    1110
  - Door Lock Cylinder
    1110
  - Manual Window Regulator
    1111
  - Power Front Window Regulator
    1111
  - Front Door Assembly
    1112
  - Rear Door Assembly
    1113
- 9 P-3
  
  1115
  - Tailgate Lock Cylinder
    1115
  - Door Hinge
    1115
- 9 P-7
  
  1116
  - Door Hold Open Link
    1116
  - Inside Channel Weatherstrip (Standard)
    1116
  - Inside Channel Weatherstrip (Deluxe)
    1117
  - Door Outside Channel Weatherstrip
    1117
  - Door Weatherstrip
    1118
  - Door Seal Trim
    1119
  - Door Opening Weatherstrip
    1119
  - Manual Window Regulator Handle
    1120
  - Tailgate Strut
    1120
- Schematic and Routing Diagrams
  
  1122
  - Power Windows (Front Only)
    1126
    
    Description and Operation
    1128
    
    Component Locator
    1129
    
    On-Vehicle Service
    1130
    
    Repair Instructions
    1130
    
    Manual Sunroof
    1131
    
    Sun Visors
    1132
    
    Fastener Tightening Specifications
    1134
    
    Body Front End
    1136
    
    Description and Operation
    1136
    
    On-Vehicle Service
    1137
    
    Repair Instructions
    1137
    
    Cowl Vent Grille
    1138
    
    Front End Sealing
    1138
    
    Hood Hinge
    1139
    
    Hood Prop Rod
    1140
    
    Hood Latch
    1141
    
    Hood Latch Release Lever
    1142
    
    Hood Latch Release Cable
    1143
    
    Description and Operation
    1147
    
    Fuel Filler Door
    1147
    
    Fuel Filler Door
    1148
    
    Fuel Filler Door Remote Cable and Handle
    1148
    
    On-Vehicle Service
    1148
    
    Repair Instructions
    1148
    
    Tailgate Remote Cable and Handle
    1150
    
    Password Programming
    1157
    
    Immobilizer System
    1162

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Daewoo MY2003 Manuals

Daewoo MY2003 Service Manual (1184 pages)

Table of Contents

Section 1A General Engine Information

Description and Operation

Component Locator

Diagnoctic Information and Procedure 1A-5

1 A-2

1 A-3

Specifications

Section 1B Sohc Engine Mechanical

Description and Operation

Component Locator

Diagnostic Information and Procedure

Section 1D Engine Cooling

Description and Operation

Component Locator

Diagnostic Information and Procedure

Repair Instructions

Repair Instructions

1 D-2

1 D-5

Specifications

Section 1E Engine Electrical

Description and Operation

Component Locator

Diagnostic Information and Procedure

Repair Instructions

Schematic and Routing Diagrams

1 E-6.

Specifications

Section 1F Engine Controls

Description and Operation

Diagnostic Information and Procedures

Diagnostic Trouble Code Diagnosis

Section 1G Engine Exhaust

Description and Operation

Component Locator

Repair Instruction

1 G-3

Specifications

Section 2B Wheel Alignment

Description and Operation

Diagnostic Information and Procedures

Specifications

Section 2C Front Suspension

Description and Operation

Component Locator

Diagnostic Information and Procedures

Repair Instructions

2 C-3.

2 C-2

Specifications

2 C-7.

Special Tools and Equipment

Sectiond Rear Suspension

Description and Operation

Component Locator

Diagnostic Information and Procedures

Repair Instructions

2 D-2

2 D-3

Specifications

Special Tools and Equipment

2 D-6.

Section 2E Tires and Wheels

Description and Operation

Diagnostic Information and Procedures

Repair Instructions

Specifications

Section 3B Manual Transaxle Drive Axle

Description and Operation

Component Locator

Diagnostic Information and Procedures

Repair Instructions

3 B-2

Specifications

3 B-3

Special Tools and Equipment

Section 4A Hydraulic Brakes