Manual Transmission And M/T Differential - Honda Accord 2008 Manual

Standards and Service Limits
Manual Transmission and M/T Differential
I t e m
M e a s u r e m e n t Qualification S t a n d a r d or N e w S e r v i c e L i m i t
M a n u a l
C a p a c i t y F l u i d c h a n g e 2.1 L ( 2 . 2 U S q t )
t r a n s m i s s i o n U s e H o n d a M T F O v e r h a u l 2.5 L (2.6 U S q t )
f l u i d
M a i n s h a f t E n d p l a y 0 . 1 4 - 0 . 2 1 m m ( 0 . 0 0 6 - 0 . 0 0 8 in.) A d j u s t
D i a m e t e r o f b a l l b e a r i n g c o n t a c t area 3 0 . 9 8 7 - 3 1 . 0 0 0 m m ( 1 . 2 2 0 0 - 1 . 2 2 0 5 in.) 30.93 m m (1.218 in.)
( t r a n s m i s s i o n h o u s i n g s i d e )
D i a m e t e r o f 6 t h g e a r d i s t a n c e c o l l a r 3 2 . 9 8 7 - 3 3 . 0 0 0 m m ( 1 . 2 9 8 7 - 1 . 2 9 9 2 in.) 32.93 m m (1.296 in.)
c o n t a c t area
D i a m e t e r o f 4 t h / 5 t h g e a r 35.987 - 3 6 . 0 0 0 m m ( 1 . 4 1 6 8 - 1 . 4 1 7 3 in.) 35.93 m m (1.415 in.)
d i s t a n c e c o l l a r c o n t a c t a r e a
D i a m e t e r o f n e e d l e b e a r i n g c o n t a c t
4 1 . 9 8 4 - 4 2 . 0 0 0 m m ( 1 . 6 5 2 9 - 1 . 6 5 3 5 in.) 41.93 m m (1.651 in.)
area
D i a m e t e r o f b a l l b e a r i n g c o n t a c t area 2 8 . 0 0 2 - 2 8 . 0 1 5 m m ( 1 . 1 0 2 4 - 1 . 1 0 3 0 in.) 27.95 m m (1.100 in.)
( c l u t c h h o u s i n g s i d e )
D i a m e t e r o f p i l o t b e a r i n g c o n t a c t area 1 9 . 9 6 7 - 1 9 . 9 8 0 m m ( 0 . 7 8 6 1 - 0 . 7 8 6 6 in.) 19.91 m m (0.784 in.)
R u n o u t
0.02 m m (0.001 in.) m a x . 0.05 m m (0.002 in.)
M a i n s h a f t
I.D.
4 7 . 0 0 9 - 4 7 . 0 2 5 m m ( 1 . 8 5 0 7 - 1 . 8 5 1 4 in.) 47.08 m m (1.854 in.)
3 r d g e a r C l e a r a n c e 2 n d - 3 r d 0 . 0 6 - 0 . 1 9 m m ( 0 . 0 0 2 - 0 . 0 0 7 in.) 0.3 m m (0.01 in.)
T h i c k n e s s
2 3 . 8 9 - 2 3 . 9 7 m m ( 0 . 9 4 1 - 0 . 9 4 4 in.)
23.8 m m (0.94 in.)
M a i n s h a f t I.D.
4 7 . 0 0 9 - 4 7 . 0 2 5 m m ( 1 . 8 5 0 7 - 1 . 8 5 1 4 in.) 47.08 m m (1.854 in.)
4 t h a n d 5 t h g e a r E n d p l a y ( d i s t a n c e c o l l a r s i d e ) 0 . 0 6 - 0 . 1 9 m m ( 0 . 0 0 2 - 0 . 0 0 7 in.) 0.3 m m (0.01 in.)
T h i c k n e s s 2 2 . 3 9 - 2 2 . 4 7 m m ( 0 . 8 8 1 - 0 . 8 8 5 in.) 22.3 m m (0.88 in.)
M a i n s h a f t I.D. 4 7 . 0 0 9 - 4 7 . 0 2 5 m m ( 1 . 8 5 0 7 - 1 . 8 5 1 4 in.) 47.08 m m (1.854 in.)
6 t h g e a r E n d p l a y 0 . 1 3 - 0 . 2 6 m m ( 0 . 0 0 5 - 0 . 0 1 0 in.) 0.35 m m (0.01 in.)
T h i c k n e s s 2 3 . 8 2 - 2 3 . 9 0 m m ( 0 . 9 3 8 - 0 . 9 4 1 in.) 23.75 m m (0.94 in.)
M a i n s h a f t
I.D. 3 6 . 0 0 2 - 3 6 . 0 1 2 m m ( 1 . 4 1 7 4 - 1 . 4 1 7 8 in.) 36.06 m m (1.420 in.)
4 t h / 5 t h g e a r O.D.
4 1 . 9 8 9 - 4 2 . 0 0 0 m m ( 1 . 6 5 3 1 - 1 . 6 5 3 5 in.) 41.94 m m (1.651 in.)
d i s t a n c e c o l l a r L e n g t h A 4 9 . 9 5 - 5 0 . 0 5 m m ( 1 . 9 6 7 - 1 . 9 7 0 in.) d i s t a n c e c o l l a r L e n g t h A 4 9 . 9 5 - 5 0 . 0 5 m m ( 1 . 9 6 7 - 1 . 9 7 0 in.)
i i
t .
B 2 2 . 5 3 - 2 2 . 5 8 m m ( 0 . 8 8 7 - 0 . 8 8 9 in.)
T
B 2 2 . 5 3 - 2 2 . 5 8 m m ( 0 . 8 8 7 - 0 . 8 8 9 in.)
A
r n
r
A
B
M a i n s h a f t
I.D.
3 3 . 0 0 2 - 3 3 . 0 1 2 m m ( 1 . 2 9 9 3 - 1 . 2 9 9 7 in.) 33.06 m m (1.302 in.)
6 t h g e a r O.D.
4 1 . 9 8 9 - 4 2 . 0 0 0 m m (1.6531 - 1 . 6 5 3 5 in.) 41.94 m m (1.651 in.)
d i s t a n c e c o l l a r L e n g t h 2 4 . 0 3 - 2 4 . 0 8 m m ( 0 . 9 4 6 - 0 . 9 4 8 in.) d i s t a n c e c o l l a r L e n g t h 2 4 . 0 3 - 2 4 . 0 8 m m ( 0 . 9 4 6 - 0 . 9 4 8 in.)
C o u n t e r s h a f t D i a m e t e r o f b a l l b e a r i n g c o n t a c t area
( t r a n s m i s s i o n h o u s i n g s i d e )
3 0 . 0 0 2 - 3 0 . 0 1 5 m m ( 1 . 1 8 1 2 - 1 . 1 8 1 7 in.) 29.95 m m (1.179 in.)
D i a m e t e r o f 2 n d g e a r d i s t a n c e c o l l a r 4 2 . 9 7 5 - 4 2 . 9 9 1 m m ( 1 . 6 9 1 9 - 1 . 6 9 2 6 in.) 42.92 m m (1.690 in.)
c o n t a c t area
D i a m e t e r o f c o u n t e r s h a f t r e v e r s e g e a r 4 5 . 9 3 4 - 4 5 . 9 5 0 m m ( 1 . 8 0 8 4 — 1 . 8 0 9 1 in.) 45.88 m m (1.806 in.)
c o n t a c t area
D i a m e t e r o f n e e d l e b e a r i n g c o n t a c t 4 3 . 9 7 4 - 4 3 . 9 9 0 m m ( 1 . 7 3 1 3 - 1 . 7 3 1 9 in.) 43.92 m m (1.729 in.)
area ( c l u t c h h o u s i n g s i d e )
R u n o u t 0.02 m m (0.001 in.) m a x . 0.05 m m (0.002 in.)
3 5 m m s h i m - t o - b e a r i n g i n n e r race 0 . 0 4 - 0 . 1 0 m m ( 0 . 0 0 1 6 - 0 . 0 0 3 9 in.) A d j u s t
c l e a r a n c e
2-6