Mitsubishi Electric FR-A820-00046 Instruction Manual

Mitsubishi Electric FR-A820-00046 Instruction Manual

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FR-A820-00046(0.4K) to 04750(90K)
FR-A840-00023(0.4K) to 06830(280K)
FR-A842-07700(315K) to 12120(500K)
FR-A846-00023(0.4K) to 03610(132K)
Art. no.: 274661
12 08 2016
Version F
FR-A800
Inverter

Instruction Manual

MITSUBISHI ELECTRIC
MITSUBISHI ELECTRIC
INDUSTRIAL AUTOMATION
Version check

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Summary of Contents for Mitsubishi Electric FR-A820-00046

  • Page 1: Instruction Manual

    MITSUBISHI ELECTRIC FR-A800 Inverter Instruction Manual FR-A820-00046(0.4K) to 04750(90K) FR-A840-00023(0.4K) to 06830(280K) FR-A842-07700(315K) to 12120(500K) FR-A846-00023(0.4K) to 03610(132K) Art. no.: 274661 12 08 2016 INDUSTRIAL AUTOMATION MITSUBISHI ELECTRIC Version F Version check...
  • Page 3 Instruction Manual Inverter FR-A800 Art. no.: 274661 Version Changes / Additions / Corrections 04/2014 First edition 05/2014 Additions: FR-A840-03250(110K) to FR-A840-06830(280K) IP55 compatible model Compatibility with FR-A8NP SF-PR included (setting values "70, 73, 74" of Pr. 71 (Pr. 450)) Swinging suppression (Pr. 1072 to Pr. 1079) Position control functions (Pr.
  • Page 5: Safety Instructions

    ● A person who took a proper engineering training. Such training may be available at your local Mitsubishi Electric office. Contact your local sales office for schedules and locations. ● A person who can access operating manuals for the protective devices (e.g. light curtain) connect- ed to the safety control system.
  • Page 6 Electric Shock Prevention WARNING: ● While power is on or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock. ● Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage terminals or the charging part of the circuitry and get an electric shock.
  • Page 7 Fire Prevention CAUTION: ● Mount the inverter to incombustible material. Install the inverter on a nonflammable wall without holes (so that nobody can touch the inverter heatsink on the rear side, etc.). Mount- ing it to or near combustible material can cause a fire. ●...
  • Page 8 Additional Instructions Also note the following points to prevent an accidental failure, injury, electric shock, etc. Transportation and installation CAUTION: ● Any person who is opening a package using a sharp object, such as a knife and cutter, must wear gloves to prevent injuries caused by the edge of the sharp object. ●...
  • Page 9 Wiring CAUTION: ● Do not install assemblies or components (e. g. power factor correction capacitors) on the inverter output side, which are not approved from Mitsubishi. These devices on the inverter output side may be overheated or burn out. ● The direction of rotation of the motor corresponds to the direction of rotation commands (STF/STR) only if the phase sequence (U, V, W) is maintained.
  • Page 10 CAUTION: ● The electronic thermal relay function does not guarantee protection of the motor from overheating. It is recommended to install both an external thermal and PTC thermistor for overheat protection. ● Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter.
  • Page 11 Emergency stop CAUTION: ● Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails. ● When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc.
  • Page 12 Symbols used in the manual Use of instructions Instructions concerning important information are marked separately and are displayed as follows: NOTE Text of instruction Use of examples Examples are marked separately and are displayed as follows: Example Example text Use of numbering in the figures Numbering within the figures is displayed by white numbers within black circles and is explained in a table following it using the same number, e.g.: Use of handling instructions...
  • Page 13: Table Of Contents

    Contents Contents Introduction General remarks............... . 1-1 Product checking and accessories .
  • Page 14 Contents Connection of motor with encoder (vector control) ........2-61 Parameter settings for a motor with encoder .
  • Page 15 Contents Basic operation procedure (External operation) ........4-22 4.6.1 Using the frequency set by the operation panel .
  • Page 16 Contents Position control under vector control and PM sensorless vector control ....5-149 5.5.1 About position control ............5-149 5.5.2 Setting procedure of vector control (position control) .
  • Page 17 Contents (D) Operation command and frequency command ........5-262 5.9.1 Operation mode selection .
  • Page 18 Contents 5.12 (T) Multi-Function Input Terminal Parameters .........5-389 5.12.1 Analog input selection .
  • Page 19 Contents 5.15 (N) Operation via communication and its settings ........5-600 5.15.1 Wiring and configuration of PU connector .
  • Page 20 Contents Check first when you have a trouble ........... 6-36 6.6.1 Motor does not start.
  • Page 21 Contents Appendix For customers replacing the conventional model with this inverter ..... . A-1 A.1.1 Replacement of the FR-A700 series..........A-1 A.1.2 Replacement of the FR-A500(L) series .
  • Page 22 Contents XVIII...
  • Page 23: General Remarks

    Introduction General remarks Introduction General remarks Abbreviations DU ....... . .Operation panel (FR-DU08) Operation panel .
  • Page 24: Product Checking And Accessories

    Product checking and accessories Introduction Product checking and accessories Unpack the product and check the capacity plate on the front cover and the rating plate on the side to ensure that the model agrees with the order and the product is intact. 1.2.1 Inverter model Symbol Voltage class...
  • Page 25: Accessory

    Introduction Product checking and accessories NOTES The rating plate shows the rated inverter current in SLD operation (Super Light Duty). The over- load current rating at SLD is 110 % of the rated current for 60 s and 120 % for 3 s at surrounding air temperature of max.
  • Page 26: Component Names

    Component names Introduction Component names Component names are shown below. ³ · » ¿ µ ¸ ¹ I002341E_F Fig. 1-2: Appearance and structure 1 - 4...
  • Page 27 Introduction Component names Refer to Symbol Name Description page Connects the operation panel or the parameter unit . This ³ PU connector 2-57 connector also enables the RS-485 communication. · USB A connector Connects a USB memory device. 2-58 Connects a personal computer and enables »...
  • Page 28: Operation Steps

    Operation steps Introduction Operation steps Initial setting Step of operation Frequency command ³ Installation/mounting Inverter output Wiring of the power · frequency supply and motor Time [s] Start command » Control method selection Start command using the PU connector and ¿...
  • Page 29: Related Manuals

    Introduction Related manuals Symbol Overview Refer to page ³ Install the inverter. 2-12 · Perform wiring for the power supply and the motor. 2-26 Select the control method (V/F control, Advanced magnetic flux vector control, vector » 5-56 control, or PM sensorless vector control). ¿...
  • Page 30 Related manuals Introduction 1 - 8...
  • Page 31: Peripheral Devices

    Installation and wiring Peripheral devices Installation and wiring Peripheral devices 2.1.1 Inverter and peripheral devices · ³ USB host (A connector) Communication status indicator (LED, USB host) » USB device (Mini B connector) Personal computer (FR Configurator2) ¿ ´ ² P/+(P3) IM connection PM connection...
  • Page 32 Peripheral devices Installation and wiring NOTES To prevent an electric shock, always earth (ground) the motor and inverter. Do not install a power factor correction capacitor or surge suppressor or capacitor type filter on the inverter's output side. Doing so will cause the inverter to trip or the capacitor and surge sup- pressor to be damaged.
  • Page 33 Installation and wiring Peripheral devices Refer to Symbol Name Overview page Power regeneration ¾ common converter 2-89 (FR-CV ) Provides a large braking capability. Install this as required. Power regeneration µ converter 2-90 (MT-RC ) Brake unit ¸ (FR-BU2, FR-BU ) Allows the inverter to provide the optimal regenerative braking 2-82 capability.
  • Page 34: Peripheral Devices

    (NF, NV type) Applicable inverter output model Power factor improving (AC or DC) Power factor improving (AC or DC) [kW] reactor reactor Without With Without With FR-A820-00046(0.4K) S-T10 S-T10 0.75 FR-A820-00077(0.75K) S-T10 S-T10 FR-A820-00105(1.5K) S-T10 S-T10 FR-A820-00167(2.2K) S-T10 S-T10 FR-A820-00250(3.7K)
  • Page 35 Installation and wiring Peripheral devices NOTES The above shows a selection example for the ND rating. For selecting the SLD rating, LD rating, or HD rating, refer to the Technical News (MF-X-121) contained in the enclosed CD-ROM. When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model, and select cables and reactors according to the motor output.
  • Page 36 Peripheral devices Installation and wiring Select an MCCB according to the power supply capacity. Install one MCCB per inverter. For the use in the United States or Canada, provide the appropriate UL and cUL listed fuse or UL489 molded case circuit breaker (MCCB) that is suitable for branch circuit protection. (Refer to the Installation Guideline.) Fig.
  • Page 37: Removal And Reinstallation Of The Operation Panel Or The Front Covers

    Installation and wiring Removal and reinstallation of the operation panel or the front covers Removal and reinstallation of the operation panel or the front covers Removal and reinstallation of the operation panel Loosen the two screws on the operation panel. (These screws cannot be removed.) Press the upper edge of the operation panel while pulling out the operation panel.
  • Page 38 Removal and reinstallation of the operation panel or the front covers Installation and wiring Removal of the front cover (lower side) (FR-A820-01540(30K) or lower, FR-A840-00770(30K) or lower) Loosen the screws on the front cover (lower side). (These screws cannot be removed.) Holding the areas around the installation hooks on the sides of the front cover (lower side), pull out the front cover (lower side) using its upper side as a support.
  • Page 39 Installation and wiring Removal and reinstallation of the operation panel or the front covers Reinstallation of the front covers (FR-A820-01540(30K) or lower, FR-A840-00770(30K) or lower) Insert the upper hooks of the front cover (upper side) into the sockets of the inverter. Securely install the front cover (upper side) to the inverter by fixing the hooks on the sides of the cover into place.
  • Page 40 Removal and reinstallation of the operation panel or the front covers Installation and wiring Removal of the front cover (lower side) (FR-A820-01870(37K) or higher, FR-A840-00930(37K) or higher) When the mounting screws are removed, the front cover (lower side) can be removed. With the front cover (lower side) removed, wiring of the main circuit terminals can be performed.
  • Page 41 Installation and wiring Removal and reinstallation of the operation panel or the front covers Reinstallation of the front covers (FR-A820-01870(37K) or higher, FR-A840-00930(37K) or higher) Insert the upper hooks of the front cover (upper side), into the sockets of the inverter. Securely install the front cover (upper side), to the inverter by fixing the hooks on the sides of the cover into place.
  • Page 42: Installation Of The Inverter And Enclosure Design

    Installation of the inverter and enclosure design Installation and wiring Installation of the inverter and enclosure design When designing or manufacturing an inverter enclosure, determine its structure, size, and device lay- out by fully considering the conditions such as heat generation of the contained devices and the op- erating environment.
  • Page 43 Installation and wiring Installation of the inverter and enclosure design ● Measures against low temperature – Provide a space heater in the enclosure. – Do not power OFF the inverter. (Keep the start signal of the inverter OFF.) ● Sudden temperature changes –...
  • Page 44 Installation of the inverter and enclosure design Installation and wiring Dust, dirt, oil mist Dust and dirt will cause such faults as poor contacts, reduced insulation and cooling effect due to the moisture-absorbed accumulated dust and dirt, and in-enclosure temperature rise due to a clogged fil- ter.
  • Page 45: Cooling System Types For Inverter Enclosure

    Installation and wiring Installation of the inverter and enclosure design 2.3.2 Cooling system types for inverter enclosure From the enclosure that contains the inverter, the heat of the inverter and other equipment (trans- formers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the permissible temperatures of the in-enclosure equipment including the inverter.
  • Page 46: Inverter Installation

    Installation of the inverter and enclosure design Installation and wiring 2.3.3 Inverter installation Inverter placement Fig. 2-11: Installation on the panel Fix six positions for the FR-A840-04320(160K) or higher. I002353E ● Install the inverter on a strong surface securely with screws. ●...
  • Page 47 Installation and wiring Installation of the inverter and enclosure design ● For heat dissipation and maintenance, keep clearance between the inverter and the other devices or enclosure surface. The clearance below the inverter is required as a wiring space, and the clearance above the inverter is required as a heat dissipation space.
  • Page 48 Installation of the inverter and enclosure design Installation and wiring Arrangement of multiple inverters When multiple inverters are placed in the same enclosure, generally arrange them horizontally as shown in the fig. 2-13 (a). When it is inevitable to arrange them vertically to minimize space, take such measures as to provide guides since heat from the bottom inverters can increase the temperatures in the top inverters, causing inverter failures.
  • Page 49: Heatsink Protrusion Attachment Procedure

    Installation and wiring Installation of the inverter and enclosure design 2.3.4 Heatsink protrusion attachment procedure When encasing the inverter to an enclosure, the heat generated in the enclosure can be greatly re- duced by protruding the heatsink of the inverter. When installing the inverter in a compact enclosure, etc., this installation method is recommended.
  • Page 50 Installation of the inverter and enclosure design Installation and wiring ● Shift and removal of a rear side installation frame One installation frame is attached to each of the upper and lower parts of the inverter. Change the po- sition of the rear side installation frame on the upper and lower sides of the inverter to the front side as shown on the right.
  • Page 51: Terminal Connection Diagrams

    Installation and wiring Terminal connection diagrams Terminal connection diagrams 2.4.1 FM type FR-A820-00770(15K) to 01250(22K), FR-A840-00470(18.5K) to 01800(55K) Brake resistor DC reactor Brake resistor (FR-HEL) DC reactor (FR-ABR) Brake unit (FR-HEL) (Option) Sink logic Brake unit (Option) Main circuit terminal Jumper Earth (Ground)
  • Page 52 Terminal connection diagrams Installation and wiring For the FR-A820-03800(75K) or higher, the FR-A840-02160(75K) or higher, or when using a motor with a capacity of 75 kW or higher, always connect a DC reactor (FR-HEL), which is available as an option. (To select a DC reactor, refer to page 8-1, and select one according to the applicable motor capacity.) When a DC reactor is connected to the FR-A820-03160(55K) or lower or the FR-A840-01800(55K) or lower, if a jumper is installed across the terminals P1 and P/+, remove the jumper before...
  • Page 53: Ca Type

    Installation and wiring Terminal connection diagrams 2.4.2 CA type FR-A820-00770(15K) to 01250(22K), FR-A840-00470(18.5K) to 01800(55K) Brake resistor DC reactor Brake resistor (FR-HEL) DC reactor (FR-ABR) (FR-HEL) Brake unit (Option) Source logic Brake unit (Option) Main circuit terminal Jumper Earth Control circuit terminal (Ground) Jumper Jumper...
  • Page 54 Terminal connection diagrams Installation and wiring For the FR-A820-03800(75K) or higher, the FR-A840-02160(75K) or higher, or when using a motor with a capacity of 75 kW or higher, always connect a DC reactor (FR-HEL), which is available as an option. (To select a DC reactor, refer to page 8-1, and select one according to the applicable motor capacity.) When a DC reactor is connected to the FR-A820-03160(55K) or lower or the FR-A840-01800(55K) or lower, if a jumper is installed across the terminals P1 and P/+, remove the jumper before...
  • Page 55: Main Circuit Terminals

    Installation and wiring Main circuit terminals Main circuit terminals 2.5.1 Details on the main circuit terminals Terminal Refer to Terminal name Terminal function description symbol page Connect these terminals to the commercial power supply. R/L1, Do not connect anything to these terminals when using the S/L2, AC power input —...
  • Page 56: And The Motor

    Main circuit terminals Installation and wiring 2.5.2 Terminal layout of the main circuit terminals, wiring of power supply and the motor FR-A820-00105(1.5K) to FR-A820-00250(3.7K) FR-A820-00046(0.4K), FR-A820-00077(0.75K) FR-A840-00023(0.4K) to FR-A840-00126(3.7K) Jumper Jumper R/L1 S/L2 T/L3 Jumper R/L1 S/L2 T/L3 P/+ PR...
  • Page 57 Installation and wiring Main circuit terminals FR-A820-03160(55K) FR-A820-01870(37K), FR-A820-02330(45K) R1/L11 S1/L21 R1/L11 S1/L21 CHARGE lamp CHARGE lamp Jumper Jumper R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 N/- Jumper Power supply Motor Jumper Power supply I002363E I002364E FR-A820-03800(75K), FR-A820-04750(90K), FR-A840-00930(37K) to FR-A840-01800(55K) FR-A840-03250(110K) to FR-A840-04810(185K) R1/L11 S1/L21 R1/L11 S1/L21...
  • Page 58 Main circuit terminals Installation and wiring NOTES Make sure the power cables are connected to the R/L1, S/L2, and T/L3. (Phase need not be matched.) Never connect the power cable to the U, V, and W of the inverter. Doing so will damage the inverter.
  • Page 59: Applicable Cables And The Wiring Length

    Installation and wiring Main circuit terminals 2.5.3 Applicable cables and the wiring length Select a recommended cable size to ensure that a voltage drop will be 2% or less. If the wiring distance is long between the inverter and motor, a voltage drop in the main circuit wires will cause the motor torque to decrease especially at a low speed.
  • Page 60 Main circuit terminals Installation and wiring 400 V class (440 V input power supply (with 150% rated current for one minute)) Cable gauge Crimping terminal Tighten- HIV cables, etc. (mm AWG/MCM PVC cables, etc. (mm Terminal Applicable screw inverter model Earthing Earthing torque...
  • Page 61 Installation and wiring Main circuit terminals The terminal screw size indicates the size of terminal screw for R/L1, S/L2, T/L3, U, V, W, PR, PX, P/+, N/–, P1, and a screw for earthing (grounding). The screw size for PR and PX terminals of FR-A820-00340(5.5K) and FR-A820-00490(7.5K) is indicated in parentheses.
  • Page 62 ● With induction motor Connect one or more induction motors within the total wiring length shown in the following table. (The wiring length should be 100 m or shorter under vector control.) FR-A820-00105(1.5K) Pr. 72 setting FR-A820-00046(0.4K) FR-A820-00077(0.75K) or higher (carrier frequency) FR-A840-00023(0.4K) FR-A840-00038(0.75K)
  • Page 63 Installation and wiring Main circuit terminals NOTES Especially for long-distance wiring, the inverter may be affected by a charging current caused by stray capacitances of the wiring, leading to an activation of the overcurrent protection, malfunc- tion of the fast-response current limit operation, or even to an inverter failure. It may also cause a malfunction or fault of the equipment connected ON the inverter output side.
  • Page 64: Earthing (Grounding) Precautions

    Main circuit terminals Installation and wiring 2.5.4 Earthing (grounding) precautions Always earth (ground) the motor and inverter. Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impos- sible to manufacture an insulating material that can shut off a leakage current completely, and actu- ally, a slight current flows into the case.
  • Page 65 Installation and wiring Main circuit terminals Inverter Other Inverter Other Inverter Other equipment equipment equipment (I) Independent earthing (II) Common earthing (III) Common earthing cable ... Good ... Good ... Not allowed I001016E Fig. 2-21: Earthing the drive NOTE To be compliant with the EU Directive (Low Voltage Directive), refer to the Installation Guideline. FR-A800 2 - 35...
  • Page 66: Control Circuit

    Control circuit Installation and wiring Control circuit 2.6.1 Details on the control circuit terminals Input signal function of the terminals in grey shaded fields can be selected by setting Pr. 178 to Pr. 196 (I/O terminal function selection). (Refer to page 5-422.) Input signal Refer Terminal...
  • Page 67 Installation and wiring Control circuit Refer Terminal Rated Terminal name Terminal function description symbol specification page Connect this terminal to the power supply common External transistor terminal of a transistor output (open collector output) Power supply device, such as a programmable controller, in the sink common (sink) voltage range logic to avoid malfunction by undesirable currents.
  • Page 68 Control circuit Installation and wiring Output signal Refer Terminal Terminal name Terminal function description Rated specification Symbol page 1 changeover contact output that indicates that an inverter's protective function has been activated and the outputs are stopped. Relay output 1 (fault 5-361 Contact capacity output)
  • Page 69 Installation and wiring Control circuit Communication Refer Terminal Terminal name Terminal function description Symbol page With the PU connector, communication can be made through RS-485. (For connection on a 1:1 basis only) Conforming standard: EIA-485 (RS-485) ⎯ PU connector 5-600 Transmission format: Multidrop link Communication speed: 4800 to 115200 bps Overall length: 500 m...
  • Page 70: Control Logic (Sink/Source) Change

    Control circuit Installation and wiring 2.6.2 Control logic (sink/source) change Change the control logic of input signals as necessary. To change the control logic, change the jumper connector position on the control circuit board. Connect the jumper connector to the connector pin of the desired control logic. The control logic of input signals is initially set to the sink logic (SINK) for the FM type.
  • Page 71 Installation and wiring Control circuit Sink logic and source logic ● In the sink logic, a signal switches ON when a current flows from the corresponding signal input terminal. Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.
  • Page 72 Control circuit Installation and wiring ● When using an external power supply for transistor output – Sink logic Use the terminal PC as a common terminal, and perform wiring as shown below. (Do not connect terminal SD of the inverter with the terminal 0 V of the external power supply. When using terminals PC-SD as a 24 V DC power supply, do not install an external power supply in parallel with the inverter.
  • Page 73: Wiring Of Control Circuit

    Installation and wiring Control circuit 2.6.3 Wiring of control circuit Control circuit terminal layout ∗1 1 F/C +24 SD So SOC S1 S2 PC 5 10E 10 SE SE IPF OL FU PC RL RM RH RT AU STP MRS RES SD SD STF STR JOG ∗2...
  • Page 74 Control circuit Installation and wiring Crimp the blade terminal. Insert wires to a blade terminal, and check that the wires come out for about 0 to 0.5 mm from a sleeve. Check the condition of the blade terminal after crimping. Do not use a blade terminal of which the crimping is inappropriate, or the face is damaged.
  • Page 75 Installation and wiring Control circuit When using a single wire or stranded wires without a blade terminal, push the open/close button all the way down with a flathead screwdriver, and insert the wire. Fig. 2-30: Open/close button Connection of a stranded wire Flathead screwdriver I002399E...
  • Page 76 Control circuit Installation and wiring Common terminals of the control circuit (SD, PC, 5, SE) ● Terminals SD (sink logic), PC (source logic), 5, and SE are common terminals (0V) for I/O signals. (All common terminals are isolated from each other.) Do not earth (ground) these terminals. Avoid connecting the terminal SD (sink logic) with 5, the terminal PC (source logic) with 5, and the terminal SE with 5.
  • Page 77: Wiring Precautions

    Installation and wiring Control circuit 2.6.4 Wiring precautions ● It is recommended to use a cable of 0.3 to 0.75 mm² for the connection to the control circuit terminals. ● The wiring length should be 30 m (200 m for the terminal FM) at the maximum. ●...
  • Page 78: And The Main Circuit

    Control circuit Installation and wiring 2.6.5 When using separate power supplies for the control circuit and the main circuit Cable size for the control circuit power supply (terminals R1/L11 and S1/L21) ● Terminal screw size: M4 ● Cable gauge: 0.75 mm to 2 mm ●...
  • Page 79 Installation and wiring Control circuit FR-A820-00340(5.5K) to FR-A820-00630(11K), FR-A840-00170(5.5K) to FR-A840-00380(15K) Remove the upper screws. Remove the lower screws. Remove the jumper. Connect the separate power supply cable for the control circuit to the upper terminals (R1/L11, S1/L21). R1/L11 S1/L21 R/L1 Main circuit terminal block T/L3...
  • Page 80 Control circuit Installation and wiring FR-A820-00770(15K) or higher, FR-A840-00470(18.5K) or higher Remove the upper screws. Remove the lower screws. Pull the jumper toward you to remove. Connect the separate power supply cable for the control circuit to the upper terminals (R1/L11, S1/L21).
  • Page 81: When Supplying 24 V External Power To The Control Circuit

    Installation and wiring Control circuit 2.6.6 When supplying 24 V external power to the control circuit Connect the 24 V external power supply across terminals +24 and SD. The 24 V external power supply enables I/O terminal ON/OFF operation, operation panel displays, control functions, and communi- cation during communication operation even at power-OFF of inverter's main circuit power supply.
  • Page 82 Control circuit Installation and wiring Confirming the 24 V external power supply input ● During the 24 V external power supply operation, "EV" flickers on the operation panel. The alarm lamp also flickers. Thus, the 24 V external power supply operation can be confirmed even when the operation panel is removed.
  • Page 83 Installation and wiring Control circuit Operation while the 24 V external power is supplied ● Faults history and parameters can be read and parameters can be written (when the parameter write from the operation panel is enabled) using the operation panel keys. ●...
  • Page 84: Safety Stop Function

    Control circuit Installation and wiring 2.6.7 Safety stop function Function description The terminals related to the safety stop function are shown below. Terminal Terminal function description symbol Between S1 and SIC, S2 and SIC For input of the safety stop channel 1. Open: In safety stop mode For input of the safety stop channel 2.
  • Page 85 Installation and wiring Control circuit Connection diagram To prevent automatic restart after a fault occurrence, connect the reset button of a safety relay mod- ule or a safety programmable controller across the terminals SO and SOC. The reset button acts as the feedback input for the safety relay module or the safety programmable controller.
  • Page 86 Control circuit Installation and wiring Safety stop function operation Internal Output Operation panel Input terminal Input safety terminal Inverter operation indication power circuit enable signal E.SAF status Output shutoff — — — (Safe state) displayed displayed Normal Drive enabled displayed displayed Output shutoff Normal...
  • Page 87: Communication Connectors And Terminals

    Installation and wiring Communication connectors and terminals Communication connectors and terminals 2.7.1 PU connector Mounting the operation panel or parameter unit on the enclosure surface Having an operation panel or a parameter unit on the enclosure surface is convenient. With a con- nection cable, the operation panel or the parameter unit can be mounted to the enclosure surface and connected to the inverter.
  • Page 88: Usb Connector

    Communication connectors and terminals Installation and wiring 2.7.2 USB connector USB host (A connector) Communication status Place a flathead indicator (LED) screwdriver, etc. in a slot and push up the cover to USB device open. (Mini B connector) Personal Computer (FR Configurator2) II002845E_F Fig.
  • Page 89 Installation and wiring Communication connectors and terminals ● The operating status of the USB host can be checked on the LED display of the inverter. LED display status Operating status No USB connection. The communication is established between the inverter and the USB device. Flickering rapidly The USB memory device is being accessed.
  • Page 90: Rs-485 Terminal Block

    Communication connectors and terminals Installation and wiring 2.7.3 RS-485 terminal block Communication operation Item Specification Conforming standard EIA-485 (RS-485) Transmission format Multidrop link Communication speed maximum 115200 bps Overall length 500 m Connection cable Twisted pair cable (4 pairs) Tab. 2-28: Specifications of the RS-485 terminal block The RS-485 terminals enable communication operation from a personal computer, etc.
  • Page 91: Connection Of Motor With Encoder (Vector Control)

    Installation and wiring Connection of motor with encoder (vector control) Connection of motor with encoder (vector control) Using an encoder-equipped motor together with a vector control compatible option enables speed, torque, and positioning control operations under orientation control, encoder feedback control, and full-scale vector control.
  • Page 92 Connection of motor with encoder (vector control) Installation and wiring Terminals of the FR-A8AP Terminal Terminal name Description symbol Encoder A-phase signal input terminal Encoder A-phase inverse signal input terminal Encoder B-phase signal input terminal A-, B- and Z-phase signals are input from the encoder. Encoder B-phase inverse signal input terminal Encoder Z-phase signal input terminal Encoder Z-phase inverse signal input terminal...
  • Page 93 Installation and wiring Connection of motor with encoder (vector control) Switches of the FR-A8AP ● Encoder type selection switch (SW3) Selects either the differential line driver or complementary setting. It is initially set to the differential line driver. Switch its position according to the output circuit. Fig.
  • Page 94 Connection of motor with encoder (vector control) Installation and wiring ● Motor and switch setting Power supply Encoder type selection Terminating resistor Motor switch (SW3) selection switch (SW1) specification Mitsubishi standard motor with SF-JR Differential encoder SF-HR Differential Mitsubishi high-efficiency motor with Other encoder SF-JRCA...
  • Page 95 Installation and wiring Connection of motor with encoder (vector control) Encoder cable SF-JR/HR/JRCA/HRCA with encoder Model Length L (m) F-DPEVSB 12P× 0.2 mm D/MS3057-12A Approx.140 mm FR-JCBL5 Earth cable FR-JCBL15 FR-JCBL30 60 mm D/MS3106B20-29S FR-A800 (FR-A8AP) Positioning keyway D/MS3106B20-29S (As viewed from wiring side) 2 mm I002388E_B, I002389E SF-V5RU, SF-THY...
  • Page 96 Connection of motor with encoder (vector control) Installation and wiring ● When using an encoder cable (FR-JCBL, FR-V5CBL, etc.) dedicated to the conventional motor, cut the crimping terminal of the encoder cable and strip its sheath to make its cable wires loose. Also, treat the shielding wires of the shielded twisted pair cable to ensure that they will not contact conductive areas.
  • Page 97: Speed Control

    Installation and wiring Connection of motor with encoder (vector control) ● Connection terminal compatibility table Motor SF-V5RU, SF-THY SF-JR/HR/JRCA/HRCA (with encoder) Encoder cable FR-V7CBL FR-JCBL Do not connect anything to this. Do not connect anything to this. FR-A8AP terminal Do not connect anything to this. Tab.
  • Page 98 Connection of motor with encoder (vector control) Installation and wiring MCCB SF-V5RU, SF-THY Three-phase AC power supply Inverter Earth (Ground) Thermal External protector 2 W 1 kΩ thermal RH(OH) relay input FR-A8AP Differential Compli- mentary Terminat- ing resis- tor ON power 12 V DC supply...
  • Page 99: Torque Control

    Installation and wiring Connection of motor with encoder (vector control) ● Torque control SF-JR motor with encoder MCCB Inverter R/L1 Three-phase S/L2 AC power supply T/L3 Forward rotation start Earth (Ground) FR-A8AP Reverse rotation start Contact input common Differential Speed limit command Frequency setting potentiometer 1/2 W, 1kΩ...
  • Page 100: Position Control

    Connection of motor with encoder (vector control) Installation and wiring ● Position control MCCB SF-V5RU, SF-THY Three-phase AC power supply Positioning unit MELSEC-Q QD75P /N/QD75P MCCB MELSEC-L LD75P R/L1 Inverter Three-phase S/L2 AC power supply T/L3 Earth (ground) Thermal External thermal protector protector relay 2 W1 kΩ...
  • Page 101 Installation and wiring Connection of motor with encoder (vector control) To use a terminal as the terminal OH, assign the OH (external thermal O/L relay input) signal to an input terminal. (Set "7" in any of Pr. 178 to Pr. 189. For details, refer to page 5-422.) Fig.
  • Page 102 Connection of motor with encoder (vector control) Installation and wiring ● To reduce noise of the encoder cable, earth (ground) the encoder's shielded cable to the enclosure (as close as possible to the inverter) with a P-clip or U-clip made of metal. Fig.
  • Page 103: Parameter Settings For A Motor With Encoder

    Installation and wiring Parameter settings for a motor with encoder Parameter settings for a motor with encoder Parameter for the encoder (Pr. 359, Pr. 369) ● Set the encoder specifications. Initial Setting Name Description value range Set when using a motor for Set for the operation at 120 Hz which forward rotation or less.
  • Page 104 Parameter settings for a motor with encoder Installation and wiring Parameter settings for the motor under vector control Pr. 359/ Pr. 369/ Pr. 9 Pr. 71 Pr. 80 Pr. 81 Pr. 852 Pr. 851 " Electronic " " " " "...