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FR-A820-04750
Mitsubishi Electric FR-A820-04750 Manuals
Manuals and User Guides for Mitsubishi Electric FR-A820-04750. We have
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Mitsubishi Electric FR-A820-04750 manuals available for free PDF download: Instruction Manual
Mitsubishi Electric FR-A820-04750 Instruction Manual (1218 pages)
FR-A800 Series
Brand:
Mitsubishi Electric
| Category:
Inverter
| Size: 29.36 MB
Table of Contents
Table of Contents
13
Instruction Manual
1
Safety Instructions
5
Introduction
23
General Remarks
23
Product Checking and Accessories
25
Inverter Model
25
Accessory
26
How to Read the SERIAL Number
26
Component Names
27
Operation Steps
29
Related Manuals
30
Inverter and Peripheral Devices
31
Installation and Wiring
31
Peripheral Devices
31
Peripheral Devices
34
Removal and Reinstallation of the Operation Panel or the Front Covers
37
Installation of the Inverter and Enclosure Design
42
Inverter Installation Environment
42
Cooling System Types for Inverter Enclosure
45
Inverter Installation
46
Protruding the Heatsink through a Panel
49
Terminal Connection Diagrams
51
CA Type
51
FM Type
53
CA Type (FR-A800-E)
55
FM Type (FR-A800-E)
57
CA Type (FR-A800-GF)
59
FM Type (FR-A800-GF)
61
Main Circuit Terminals
63
Details on the Main Circuit Terminals
63
Terminal Layout of the Main Circuit Terminals, Wiring of Power Supply
64
And the Motor
64
Applicable Cables and the Wiring Length
67
Earthing (Grounding) Precautions
72
Control Circuit
74
Details on the Control Circuit Terminals
74
Control Logic (Sink/Source) Change
79
Wiring of Control Circuit
82
Wiring Precautions
86
When Using Separate Power Supplies for the Control Circuit
87
When Supplying 24 V External Power to the Control Circuit
90
Safety Stop Function
93
Communication Connectors and Terminals
97
PU Connector
97
USB Connector
98
Terminal Block (Not for FR-A800-E)
100
Connection of Motor with Encoder (Vector Control)
101
Speed Control
107
Position Control
110
Parameter Settings for a Motor with Encoder
113
Connection of the Brake Resistor
117
Connection of Stand-Alone Option Units
117
Connection of the Brake Unit (FR-BU2)
122
Connection of the Brake Unit (FR-BU)
125
Connection of the Brake Unit (BU Type)
126
Connection of the High Power Factor Converter (FR-HC2)
127
Connection of the Power Regeneration Common Converter (FR-CV)
129
Connection of the Power Regeneration Converter (MT-RC)
130
Connection of the DC Reactor (FR-HEL)
131
Installing a Communication Option (FR-A800-E)
132
Wiring for Use of the CC-Link IE Field Network (FR-A800-GF)
133
System Configuration Example
133
Network Configuration
134
Network Components
135
Component Names of the CC-Link IE Field Network Communication
136
Wiring Method
136
Circuit Board
136
Operation Status Leds
139
System Configuration for Ethernet Communication (FR-A800-E)
140
Ethernet Communication Overview
140
Ethernet Connector
141
Removal of the Ethernet Board
143
Precautions for Use of the Inverter
145
Electro-Magnetic Interference (EMI) and Leakage Currents
145
Leakage Currents and Countermeasures
145
Countermeasures against Inverter-Generated EMI
150
Built-In EMC Filter
153
Power Supply Harmonics
155
Harmonic Suppression Guidelines in Japan
156
Installation of a Reactor
160
Power-OFF and Magnetic Contactor (MC)
161
Countermeasures against Deterioration of the 400 V Class Motor Insulation
163
Checklist before Starting Operation
164
Failsafe System Which Uses the Inverter
167
Basic Operation
171
Operation Panel (FR-DU08)
171
Components of the Operation Panel (FR-DU08)
171
Basic Operation of the Operation Panel
173
Correspondences between Digital and Actual Characters
175
Changing the Parameter Setting Value
176
Monitoring the Inverter Status
177
Monitoring of Output Current and Output Voltage
177
First Monitored Item
177
Displaying the Set Frequency
178
Easy Operation Mode Setting (Easy Setting Mode)
179
Frequently-Used Parameters (Simple Mode Parameters)
181
Simple Mode Parameter List
181
Basic Operation Procedure (PU Operation)
183
Setting the Frequency on the Operation Panel
183
Using the Setting Dial Like a Potentiometer to Perform Operation
185
Setting the Frequency with Switches (Multi-Speed Setting)
186
Setting the Frequency Using an Analog Signal (Voltage Input)
188
Setting the Frequency Using an Analog Signal (Current Input)
190
Basic Operation Procedure (External Operation)
192
Setting the Frequency on the Operation Panel
192
Setting the Frequency with Switches (Multi-Speed Setting)
194
Setting the Frequency Using an Analog Signal (Voltage Input)
196
Changing the Frequency (60 Hz, Initial Value) at the Maximum Voltage Input
197
(5 V, Initial Value)
197
Setting the Frequency Using an Analog Signal (Current Input)
198
Changing the Frequency (60 Hz, Initial Value) at the Maximum Current Input
199
(At 20 Ma, Initial Value)
199
Basic Operation Procedure (JOG Operation)
200
Performing JOG Operation Using External Signals
200
JOG Operation on the Operation Panel
201
Parameters
203
Parameter List
204
Parameter List (by Number)
204
Table of Contents
213
To 30 Hz
221
To 30 Hz 0.01 Hz 6 Hz
221
To 5 S
221
To 5 S 0.1 S 0.3 S
221
To 1S
222
Group Parameter Display
238
E602 PWM Frequency Automatic Switchover
240
E701 Inrush Current Limit Circuit Life Display
240
E702 Control Circuit Capacitor Life Display
240
E703 Main Circuit Capacitor Life Display
240
E704 Main Circuit Capacitor Life Measuring
240
Parameter List (by Function Group)
240
A730 Power Failure Stop Selection
249
A734 Power-Failure Deceleration Time
249
Subtracted Frequency at Deceleration Start
249
Control Method
256
Vector Control and Real Sensorless Vector Control
260
Changing the Control Method
263
Selecting the Advanced Magnetic Flux Vector Control
274
Selecting the PM Sensorless Vector Control
277
Low-Speed Range Torque Characteristics
283
PM Sensorless Vector Control
285
Setting Procedure of Real Sensorless Vector Control (Speed Control)
287
Setting Procedure of Vector Control (Speed Control)
289
Setting Procedure of PM Sensorless Vector Control (Speed Control)
290
Setting the Torque Limit Level
292
Performing High-Accuracy, Fast-Response Control (Gain Adjustment for Real Sensorless Vector Control, Vector Control and PM Sensorless Vector Control)
305
Troubleshooting in the Speed Control
315
Speed Feed Forward Control and Model Adaptive Speed Control
317
Torque Bias
321
Avoiding Motor Overrunning
326
Notch Filter
329
Torque Control under Real Sensorless Vector Control and Vector Control
331
Torque Control
332
Block Diagram
332
Setting Procedure of Real Sensorless Vector Control (Torque Control)
337
Setting Procedure for Vector Control (Torque Control)
339
Torque Command
340
Speed Limit
344
Torque Control Gain Adjustment
352
Troubleshooting in Torque Control
354
Torque Control by Variable-Current Limiter Control
355
About Position Control
357
Position Control under Vector Control and PM Sensorless Vector Control
357
Setting Procedure of Vector Control (Position Control)
360
Set the Procedure of PM Sensorless Vector Control (Position Control)
361
Simple Positioning Function by Parameters
362
Position Control by Inverter Pulse Train Input
379
Pulse Monitor
382
Electronic Gear Setting
387
Position Adjustment Parameter Settings
389
Position Control Gain Adjustment
391
Troubleshooting in Position Control
393
Real Sensorless Vector Control, Vector Control, PM Sensorless Vector Control Adjustment
396
Speed Detection Filter and Torque Detection Filter
396
Excitation Ratio
397
Gain Adjustment of Current Controllers for the D Axis and the Q Axis
398
E) Environment Setting Parameters
399
Real Time Clock Function
400
Reset Selection/Disconnected PU Detection/Pu Stop Selection
402
Buzzer Control
406
PU Contrast Adjustment
406
PU Display Language Selection
406
Display-Off Mode
407
Resetting USB Host Errors
407
Setting Dial Potentiometer Mode/Key Lock Operation Selection
408
Frequency Change Increment Amount Setting
410
Multiple Rating Setting
411
Parameter Write Selection
413
Using the Power Supply Exceeding 480V
413
Password Function
417
Free Parameter
421
Setting Multiple Parameters as a Batch
421
Extended Parameter Display and User Group Function
426
PWM Carrier Frequency and Soft-PWM Control
429
Inverter Parts Life Display
432
Maintenance Timer Alarm
437
Current Average Value Monitor Signal
439
Acceleration/Deceleration Pattern
443
F) Setting of Acceleration/Deceleration Time and Acceleration/Deceleration Pattern
443
Setting the Acceleration and Deceleration Time
443
Remote Setting Function
457
Starting Frequency and Start-Time Hold Function
461
Minimum Motor Speed Frequency and Hold Function at Motor Start up
463
Shortest Acceleration/Deceleration and Optimum Acceleration/Deceleration
465
(Automatic Acceleration/Deceleration)
470
Lift Operation (Automatic Acceleration/Deceleration)
470
D) Operation Command and Frequency Command
472
Operation Mode Selection
473
Operation Mode
475
Startup in Network Operation Mode at Power-ON
482
During Communication Operation
484
Reverse Rotation Prevention Selection
493
Frequency Setting Via Pulse Train Input
494
JOG Operation
498
Operation by Multi-Speed Setting
501
H) Protective Function Parameter
504
Motor Overheat Protection (Electronic Thermal O/L Relay)
505
Fault Definition
515
Cooling Fan Operation Selection
516
Earth (Ground) Fault Detection at Start
517
Varying the Activation Level of the Undervoltage Protective Function
517
Initiating a Protective Function
518
I/O Phase Loss Protection Selection
519
Retry Function
520
Limiting the Output Frequency (Maximum/Minimum Frequency)
523
Avoiding the Mechanical Resonance Points (Frequency Jump)
525
Stall Prevention Operation
527
Load Characteristics Fault Detection
535
Motor Overspeeding Detection
541
M) Monitor Display and Monitor Output Signal
542
Speed Display and Rotations Per Minute Setting
543
Monitor Indicator Selection Using Operation Panel or Via Communication
546
Monitor Display Selection for Terminals FM/CA and am
560
Adjusting Terminals FM/CA and am
567
Energy Saving Monitor
573
Output Terminal Function Selection
580
Output Frequency Detection
592
Output Current Detection Function
596
Output Torque Detection
598
Remote Output Function
599
Analog Remote Output Function
601
Fault Code Output Selection
604
Pulse Train Output of Output Power
605
Detection of Control Circuit Temperature
606
Encoder Pulse Dividing Output
607
Analog Input Selection
608
T) Multi-Function Input Terminal Parameters
608
Analog Input Terminal (Terminal 1, 4) Function Assignment
613
Analog Input Compensation
614
Analog Input Responsiveness and Noise Elimination
618
Frequency Setting Voltage (Current) Bias and Gain
620
Bias and Gain for Torque (Magnetic Flux) and Set Voltage (Current)
628
Checking of Current Input on Analog Input Terminal
636
Input Terminal Function Selection
641
Inverter Output Shutoff Signal
645
Selecting Operation Condition of the Second Function Selection Signal (RT)
647
Start Signal Operation Selection
649
Applied Motor
653
C) Motor Constant Parameters
653
Offline Auto Tuning
659
Offline Auto Tuning for a PM Motor (Motor Constant Tuning)
673
Online Auto Tuning
684
Signal Loss Detection of Encoder Signals
688
A) Application Parameters
689
Electronic Bypass Function
690
Self Power Management
699
Brake Sequence Function
703
Start Count Monitor
709
Stop-On-Contact Control
711
Load Torque High Speed Frequency Control
715
Traverse Function
719
Swinging Suppression Control
721
Orientation Control
724
PID Control
745
Changing the Display Increment of Numerical Values Used in PID Control
764
PID Pre-Charge Function
768
Dancer Control
773
Automatic Restart after Instantaneous Power Failure
792
Automatic Restart after Instantaneous Power Failure
795
Offline Auto Tuning for a Frequency Search
795
Power Failure Time Deceleration-To-Stop Function
801
PLC Function
808
Trace Function
812
N) Operation Via Communication and Its Settings
821
Wiring and Configuration of PU Connector
822
Wiring and Configuration of RS-485 Terminals
824
Initial Setting of Operation Via Communication
828
Initial Settings and Specifications of RS-485 Communication
837
Mitsubishi Inverter Protocol (Computer Link Communication)
839
Error Code
844
Modbus® RTU Communication Specification
857
CC-Link IE Field Network Function Setting (FR-A800-GF)
875
Initial Settings and Specifications of Ethernet Communication (FR-A800-E)
877
MELSOFT / FA Product Connection
885
USB Device Communication
886
Automatic Connection with GOT
887
G) Control Parameters
889
Manual Torque Boost
890
Base Frequency, Voltage
892
Load Pattern Selection
894
Energy Saving Control
899
Adjustable 5 Points V/F
900
SF-PR Slip Amount Adjustment Mode
902
DC Injection Brake, Zero Speed Control, and Servo Lock
903
Output Stop Function
911
Stop Selection
913
Regenerative Brake Selection and DC Feeding Mode
915
Regeneration Avoidance Function
925
Increased Magnetic Excitation Deceleration
929
Slip Compensation
931
Encoder Feedback Control
932
Droop Control
935
Speed Smoothing Control
939
Parameter Clear / All Parameter Clear
940
Copying and Verifying Parameters on the Operation Panel
941
Parameter Copy
942
Parameter Verification
943
Copying and Verifying Parameters Using USB Memory
944
Checking Parameters Changed from Their Initial Values (Initial Value Change List)
948
CC-Link IE Field Network (FR-A800-GF)
949
Cyclic Transmission
949
I/O Signal List
951
Details of Remote Input and Output Signals
954
Details of Remote Register
956
Programming Examples
962
Instructions
971
Troubleshooting
972
Ethernet Communication (FR-A800-E)
973
Slmp
973
Communication Procedure
974
Modbus®/Tcp
988
CC-Link IE Field Network Basic (FR-A800-E)
1004
Programming Examples
1024
Instructions
1033
Inverter-To-Inverter Link Function (FR-A800-E)
1034
Backup / Restoration
1039
Inverter Fault and Alarm Indications
1041
Protective Functions
1041
Reset Method for the Protective Functions
1042
Check and Clear of the Faults History
1043
Check for the Faults History
1043
Faults History Clearing Procedure
1044
The List of Fault Displays
1045
Causes and Corrective Actions
1050
Error Message
1050
Warning
1054
Alarm
1058
Fault
1059
Other Messages
1079
Check First When You Have a Trouble
1080
Motor Does Not Start
1080
Motor or Machine Is Making Abnormal Acoustic Noise
1083
Inverter Generates Abnormal Noise
1084
Motor Generates Heat Abnormally
1084
Motor Rotates in the Opposite Direction
1084
Acceleration/Deceleration Is Not Smooth
1085
Speed Greatly Differs from the Setting
1085
Speed Varies During Operation
1086
Motor Current Is too Large
1087
Operation Mode Is Not Changed Properly
1087
Operation Panel (FR-DU08) Display Is Not Operating
1087
Speed Does Not Accelerate
1088
Power Lamp Is Not Lit
1089
Unable to Write Parameter Setting
1089
Daily Inspection
1091
Inspection Item
1091
Periodic Inspection
1091
Precautions for Maintenance and Inspection
1091
Daily and Periodic Inspection
1092
Checking the Inverter and Converter Modules
1094
Cleaning
1095
Replacement of Parts
1096
Inverter Replacement
1101
Measurement of Main Circuit Voltages, Currents and Powers
1102
Measurement of Powers
1105
Measurement of Voltages and Use of PT
1106
Measurement of Currents
1107
Measurement of Converter Output Voltage (Across Terminals P and N)
1108
Measurement of Inverter Input Power Factor
1108
Measurement of Inverter Output Frequency
1108
Use of CT and Transducer
1108
Insulation Resistance Test Using Megger
1109
Pressure Test
1109
Class
1111
Inverter Rating
1111
Specifications
1111
Class
1112
Motor Rating
1115
Vector Control Dedicated Motor SF-V5RU (1500 R/Min Series)
1115
Vector Control Dedicated Motor SF-THY
1117
Torque Characteristics
1119
Common Specifications
1120
Inverter Outline Dimension Drawings
1122
Outline Dimension Drawings
1122
Dedicated Motor Outline Dimension Drawings
1131
For Customers Replacing the Conventional Model with this Inverter
1141
Replacement of the FR-A700 Series
1141
Replacement of the FR-A500(L) Series
1143
And Induction Motor Control
1144
Specification Comparison between PM Sensorless Vector Control
1144
Parameters (Functions) and Instruction Codes under Different Control Methods
1145
Ethernet Communication Parameters (Functions) and Instruction Codes
1180
Under Different Control Methods
1180
For Customers Using HMS Network Options
1182
List of Inverter Monitored Items
1182
Direct Command Mode for Position Control
1185
Fr-A8Nf
1187
Fr-A8Ns
1187
Plug-In Option Compatibility
1187
EC Declarations of Conformity
1188
FR-A820/FR-A840/FR-A842 Series
1188
A.7 EC Declarations of Conformity
1188
FR-A846 Series
1212
A.7.2 FR-A846 Series
1212
Frequency Inverters with Option Unit FR-A8NP
1216
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Mitsubishi Electric FR-A820-04750 Instruction Manual (1042 pages)
Brand:
Mitsubishi Electric
| Category:
Inverter
| Size: 24.05 MB
Table of Contents
Instruction Manual
1
Safety Instructions
5
Table of Contents
13
General Remarks
23
Product Checking and Accessories
24
Accessory
25
Component Names
26
Operation Steps
28
Related Manuals
29
Peripheral Devices
31
Peripheral Devices
34
Removal and Reinstallation of the Operation Panel or the Front Covers
37
Installation of the Inverter and Enclosure Design
42
Cooling System Types for Inverter Enclosure
45
Inverter Installation
46
Heatsink Protrusion Attachment Procedure
49
Terminal Connection Diagrams
51
CA Type
53
Main Circuit Terminals
55
And the Motor
56
Applicable Cables and the Wiring Length
59
Earthing (Grounding) Precautions
64
Control Circuit
66
Control Logic (Sink/Source) Change
70
Wiring of Control Circuit
73
Wiring Precautions
77
And the Main Circuit
78
When Supplying 24 V External Power to the Control Circuit
81
Safety Stop Function
84
Communication Connectors and Terminals
87
USB Connector
88
RS-485 Terminal Block
90
Connection of Motor with Encoder (Vector Control)
91
Speed Control
97
Torque Control
99
Position Control
100
Parameter Settings for a Motor with Encoder
103
Connection of Stand-Alone Option Units
107
Connection of the Brake Unit (FR-BU2)
112
Connection of the Brake Unit (FR-BU)
115
Connection of the Brake Unit (BU Type)
116
Connection of the High Power Factor Converter (FR-HC2)
117
Connection of the Power Regeneration Common Converter (FR-CV)
119
Connection of the Power Regeneration Converter (MT-RC)
120
Connection of the DC Reactor (FR-HEL)
121
Electro-Magnetic Interference (EMI) and Leakage Currents
123
Countermeasures against Inverter-Generated EMI
128
Built-In EMC Filter
131
Power Supply Harmonics
133
Harmonic Suppression Guidelines in Japan
134
Installation of a Reactor
138
Power-OFF and Magnetic Contactor (MC)
139
Countermeasures against Deterioration of the 400 V Class Motor Insulation
141
Checklist before Starting Operation
142
Failsafe System Which Uses the Inverter
145
Operation Panel (FR-DU08)
149
Basic Operation of the Operation Panel
151
Correspondences between Digital and Actual Characters
153
Changing the Parameter Setting Value
154
Monitoring the Inverter Status
155
Displaying the Set Frequency
156
Easy Operation Mode Setting (Easy Setting Mode)
157
Frequently-Used Parameters (Simple Mode Parameters)
159
Basic Operation Procedure (PU Operation)
161
Using the Setting Dial Like a Potentiometer to Perform Operation
163
Setting the Frequency by Switches (Multi-Speed Setting)
164
Setting the Frequency with Analog Signals (Voltage Input)
166
Using an Analog Signal (Current Input) to Give a Frequency Command
168
Basic Operation Procedure (External Operation)
170
Setting the Frequency by Switches (Multi-Speed Setting) (Pr. 4 to Pr. 6)
172
Setting the Frequency with Analog Signals (Voltage Input)
174
Using an Analog Signal (Current Input) to Give a Frequency Command
176
Basic Operation Procedure (JOG Operation)
178
JOG Operation from the Operation Panel
179
Parameter List
182
Group Parameter Display
214
Parameter List (by Function Group)
216
Control Method
229
Vector Control and Real Sensorless Vector Control
233
Changing the Control Method
236
Selecting the Advanced Magnetic Flux Vector Control
247
Selecting the PM Sensorless Vector Control
250
Low-Speed Range Torque Characteristics
255
PM Sensorless Vector Control
256
Vector Control
258
Setting Procedure of Real Sensorless Vector Control (Speed Control)
259
Setting Procedure of Vector Control (Speed Control)
261
Setting Procedure of PM Sensorless Vector Control (Speed Control)
262
Setting the Torque Limit Level
264
Performing High-Accuracy, Fast-Response Control (Gain Adjustment for Real Sensorless Vector Control, Vector Control and PM Sensorless Vector Control)
277
Troubleshooting in the Speed Control
287
Speed Feed Forward Control and Model Adaptive Speed Control
289
Torque Bias
293
Avoiding Motor Overrunning
298
Notch Filter
301
Torque Control under Real Sensorless Vector Control and Vector Control
303
Block Diagram
304
Setting Procedure of Real Sensorless Vector Control (Torque Control)
309
Setting Procedure for Vector Control (Torque Control)
311
Torque Command
312
Speed Limit
316
Torque Control Gain Adjustment
324
Troubleshooting in Torque Control
326
Torque Control by Variable-Current Limiter Control
327
Position Control under Vector Control and PM Sensorless Vector Control
329
Setting Procedure of Vector Control (Position Control)
332
Set the Procedure of PM Sensorless Vector Control (Position Control)
333
Simple Positioning Function by Parameters
334
Position Control by Inverter Pulse Train Input
350
Pulse Monitor
352
Electronic Gear Setting
357
Position Adjustment Parameter Settings
359
Position Control Gain Adjustment
361
Troubleshooting in Position Control
363
PM Sensorless Vector Control Adjustment
366
Excitation Ratio
367
Gain Adjustment of Current Controllers for the D Axis and the Q Axis
368
E) Environment Setting Parameters
369
Real Time Clock Function
370
Reset Selection/Disconnected PU Detection/Pu Stop Selection
372
PU Display Language Selection
376
Display-Off Mode
377
Setting Dial Potentiometer Mode/Key Lock Operation Selection
378
Frequency Change Increment Amount Setting
380
Multiple Rating Setting
381
Using the Power Supply Exceeding 480V
383
Password Function
387
Free Parameter
391
Extended Parameter Display and User Group Function
396
PWM Carrier Frequency and Soft-PWM Control
399
Inverter Parts Life Display
402
Maintenance Timer Alarm
407
Current Average Value Monitor Signal
409
F) Setting of Acceleration/Deceleration Time and Acceleration/Deceleration Pattern
413
Acceleration/Deceleration Pattern
420
Remote Setting Function
427
Starting Frequency and Start-Time Hold Function
431
Minimum Motor Speed Frequency and Hold Function at Motor Start up
433
Lift Operation (Automatic Acceleration/Deceleration)
440
D) Operation Command and Frequency Command
442
Operation Mode Selection
443
Operation Mode
445
Startup in Network Operation Mode at Power-ON
452
During Communication Operation
454
Reverse Rotation Prevention Selection
461
Frequency Setting Via Pulse Train Input
462
JOG Operation
466
Operation by Multi-Speed Setting
468
H) Protective Function Parameter
471
Motor Overheat Protection (Electronic Thermal O/L Relay)
472
Fault Definition
482
Cooling Fan Operation Selection
483
Earth (Ground) Fault Detection at Start
484
Initiating a Protective Function
485
I/O Phase Loss Protection Selection
486
Retry Function
487
Limiting the Output Frequency (Maximum/Minimum Frequency)
490
Avoiding the Mechanical Resonance Points (Frequency Jump)
492
Stall Prevention Operation
494
Motor Overspeeding Detection
502
M) Monitor Display and Monitor Output Signal
503
Speed Display and Rotations Per Minute Setting
504
Monitor Indicator Selection Using Operation Panel or Via Communication
507
Monitor Display Selection for Terminals FM/CA and am
521
Adjusting Terminals FM/CA and am
528
Energy Saving Monitor
534
Output Terminal Function Selection
541
Output Frequency Detection
553
Output Current Detection Function
557
Output Torque Detection
559
Remote Output Function
560
Analog Remote Output Function
562
Fault Code Output Selection
565
Pulse Train Output of Output Power
566
Detection of Control Circuit Temperature
567
Encoder Pulse Dividing Output
568
T) Multi-Function Input Terminal Parameters
569
Analog Input Terminal (Terminal 1, 4) Function Assignment
574
Analog Input Compensation
575
Analog Input Responsiveness and Noise Elimination
579
Frequency Setting Voltage (Current) Bias and Gain
581
Bias and Gain for Torque (Magnetic Flux) and Set Voltage (Current)
589
Checking of Current Input on Analog Input Terminal
597
Input Terminal Function Selection
602
Inverter Output Shutoff Signal
606
And the Third Function Selection Signal (X9)
608
Start Signal Operation Selection
610
C) Motor Constant Parameters
614
Offline Auto Tuning
620
Offline Auto Tuning for a PM Motor (Motor Constant Tuning)
634
Online Auto Tuning
645
Signal Loss Detection of Encoder Signals
649
A) Application Parameters
650
Electronic Bypass Function
651
Self Power Management
660
Brake Sequence Function
664
Stop-On-Contact Control
669
Load Torque High Speed Frequency Control
674
Traverse Function
678
Swinging Suppression Control
680
Orientation Control
683
PID Control
704
Changing the Display Increment of Numerical Values Used in PID Control
723
PID Pre-Charge Function
727
Dancer Control
732
Flying Start with an Induction Motor
742
Flying Start with an IPM Motor
751
Offline Auto Tuning for a Frequency Search
754
Power Failure Time Deceleration-To-Stop Function
760
PLC Function
767
Trace Function
771
N) Operation Via Communication and Its Settings
780
Wiring and Configuration of RS-485 Terminals
782
Initial Setting of Operation Via Communication
786
Initial Settings and Specifications of RS-485 Communication
790
Mitsubishi Inverter Protocol (Computer Link Communication)
792
Error Code
797
MODBUS RTU Communication Specification
810
USB Device Communication
828
Automatic Connection with GOT
829
G) Control Parameters
831
Manual Torque Boost
832
Base Frequency, Voltage
834
Load Pattern Selection
836
Energy Saving Control
839
Adjustable 5 Points V/F
840
SF-PR Slip Amount Adjustment Mode
842
DC Injection Brake, Zero Speed Control, and Servo Lock
843
Output Stop Function
851
Stop Selection
853
Regenerative Brake Selection and DC Feeding Mode
855
Regeneration Avoidance Function
865
Increased Magnetic Excitation Deceleration
869
Slip Compensation
871
Encoder Feedback Control
872
Droop Control
875
Speed Smoothing Control
879
Mitsubishi Electric FR-A820-04750 Instruction Manual (914 pages)
Brand:
Mitsubishi Electric
| Category:
Air Conditioner Accessories
| Size: 23.44 MB
Table of Contents
Table of Contents
2
Safety Instructions
10
Chapter 1 INTRODUCTION
17
Product Checking and Accessories
18
Component Names
20
Operation Steps
22
Related Manuals
24
Chapter 2 INSTALLATION and WIRING
27
Peripheral Devices
28
Inverter and Peripheral Devices
28
Peripheral Devices
30
Removal and Reinstallation of the Operation Panel or the Front Covers
34
Installation of the Inverter and Enclosure Design
38
Inverter Installation Environment
38
Amount of Heat Generated by the Inverter
41
Cooling System Types for Inverter Enclosure
42
Inverter Installation
43
Protruding the Heat Sink through a Panel
45
Terminal Connection Diagrams
47
Main Circuit Terminals
55
Details on the Main Circuit Terminals
55
Main Circuit Terminal Layout and Wiring to Power Supply and Motor
56
Recommended Cables and Wiring Length
58
Earthing (Grounding) Precautions
68
Control Circuit
69
Details on the Control Circuit Terminals
69
Control Logic (Sink/Source) Change
73
Wiring of Control Circuit
75
Wiring Precautions
78
When Using Separate Power Supplies for the Control Circuit and the Main Circuit
78
When Supplying 24 V External Power to the Control Circuit
81
Safety Stop Function
83
Communication Connectors and Terminals
85
PU Connector
85
USB Connector
86
Terminal Block
87
Connection to a Motor with Encoder (Vector Control)
88
Parameter Settings for a Motor with Encoder
95
Connection of Stand-Alone Option Units
98
Connection of the Brake Resistor
98
Connection of the Brake Unit (FR-BU2)
101
Connection of the Brake Unit (FR-BU)
104
Connection of the Brake Unit (BU Type)
104
Connection of the High Power Factor Converter (FR-HC2)
105
Connection of the Multifunction Regeneration Converter (FR-XC)
106
Connection of the Power Regeneration Common Converter (FR-CV)
108
Connection of the Power Regeneration Converter (MT-RC)
109
Connection of the DC Reactor (FR-HEL)
110
Wiring for Use of the CC-Link IE Field Network (FR-A800-GF)
111
System Configuration Example
111
Network Configuration
111
Network Components
111
Component Names of the CC-Link IE Field Network Communication Circuit Board
112
Wiring Method
113
Operation Status Leds
114
Chapter 3 PRECAUTIONS for USE of the INVERTER
117
Electro-Magnetic Interference (EMI) and Leakage Currents
117
Leakage Currents and Countermeasures
117
Techniques and Measures for Electromagnetic Compatibility (EMC)
119
Built-In EMC Filter
121
Power Supply Harmonics
124
Harmonic Suppression Guidelines in Japan
124
Installation of a Reactor
128
Power Shutdown and Magnetic Contactor (MC)
129
Countermeasures against Deterioration of the 400 V Class Motor Insulation
131
Checklist before Starting Operation
132
Failsafe System Which Uses the Inverter
135
Chapter 4 BASIC OPERATION
139
Operation Panel (FR-DU08)
139
Components of the Operation Panel (FR-DU08)
139
Basic Operation of the Operation Panel
141
Digital Characters and Their Corresponding Printed Equivalents
142
Changing the Parameter Setting Value
143
Monitoring the Inverter
144
Monitoring of Output Current and Output Voltage
144
First Priority Monitor Screen
144
Displaying the Set Frequency
144
Easy Setting of the Inverter Operation Mode
145
Frequently-Used Parameters (Simple Mode Parameters)
147
Simple Mode Parameter List
147
Basic Operation Procedure (PU Operation)
150
Setting the Frequency on the Operation Panel (Example: Operating at 30 Hz)
150
Perform PU Operation Using the Setting Dial Like a Potentiometer
151
Setting the Frequency with Switches (Multi-Speed Setting)
152
Setting the Frequency Using an Analog Signal (Voltage Input)
153
Setting the Frequency Using an Analog Signal (Current Input)
154
Basic Operation Procedure (External Operation)
156
Setting the Frequency on the Operation Panel
156
Setting the Frequency and Giving a Start Command with Switches (Multi-Speed Setting) (Pr.4 to Pr.6)
157
Setting the Frequency Using an Analog Signal (Voltage Input)
158
Changing the Frequency (60 Hz, Initial Value) at the Maximum Voltage Input (5 V, Initial Value)
160
Setting the Frequency Using an Analog Signal (Current Input)
161
Changing the Frequency (60 Hz, Initial Value) at the Maximum Current Input (at 20 Ma, Initial Value)
162
Basic Operation Procedure (JOG Operation)
163
Giving a Start Command by Using External Signals for JOG Operation
163
Giving a Start Command from the Operation Panel for JOG Operation
164
Chapter 5 PARAMETERS
166
Parameter List
167
Parameter List (by Parameter Number)
167
Use of a Function Group Number for the Identification of Parameters
202
Parameter List (by Function Group Number)
204
Control Method
217
Vector Control and Real Sensorless Vector Control
219
Changing the Control Method and Mode
222
Selecting the Advanced Magnetic Flux Vector Control
229
Selecting the PM Sensorless Vector Control
231
Low-Speed Range Torque Characteristics
234
Speed Control under Real Sensorless Vector Control, Vector Control, PM Sensorless Vector Control
236
Setting Procedure of Real Sensorless Vector Control (Speed Control)
241
Setting Procedure of Vector Control (Speed Control)
243
Setting Procedure of PM Sensorless Vector Control (Speed Control)
245
Setting the Torque Limit Level
246
Performing High-Accuracy, Fast-Response Control (Gain Adjustment for Real Sensorless Vector Control, Vector Control, and PM Sensorless Vector Control)
255
Troubleshooting in the Speed Control
262
Speed Feed Forward Control, Model Adaptive Speed Control
264
Torque Bias
266
Avoiding Motor Overrunning
270
Notch Filter
272
Torque Control under Real Sensorless Vector Control and Vector Control
273
Torque Control
273
Setting Procedure of Real Sensorless Vector Control (Torque Control)
281
Setting Procedure for Vector Control (Torque Control)
283
Torque Command
284
Speed Limit
288
Torque Control Gain Adjustment
295
Troubleshooting in Torque Control
296
Torque Control by Variable-Current Limiter Control
297
Position Control under Vector Control and PM Sensorless Vector Control
299
About Position Control
299
Setting Procedure of Vector Control (Position Control)
301
Setting Procedure of PM Sensorless Vector Control (Position Control)
303
Simple Positioning Function by Parameters
304
Position Control by the FR-A8AL Pulse Train Input
317
Position Control by Pulse Train Input to the Inverter
320
Clear Signal Selection
321
Pulse Monitor
322
Electronic Gear Settings
326
Position Adjustment Parameter Settings
328
Position Control Gain Adjustment
329
Troubleshooting in Position Control
330
Adjustment During Real Sensorless Vector Control, Vector Control, PM Sensorless Vector Control
333
Speed Detection Filter and Torque Detection Filter
333
Excitation Ratio
333
Gain Adjustment of Current Controllers for the D Axis and the Q Axis
334
E) Environment Setting Parameters
335
Real Time Clock Function
335
Reset Selection / Disconnected PU Detection / PU Stop Selection
337
PU Display Language Selection
340
Buzzer Control
341
PU Contrast Adjustment
341
Display-Off Setting
341
Direct Setting
341
Resetting USB Host Errors
342
Easy Frequency Setting (Volume-Knob-Like Setting) and Key Lock Function Selection
342
Frequency Change Increment Amount Setting
343
Multiple Rating Setting
344
Using the Power Supply Exceeding 480 VAC
346
Parameter Write Selection
346
Password
349
Free Parameter
351
Setting Multiple Parameters by Batch
351
Extended Parameter Display and User Group Function
355
PWM Carrier Frequency and Soft-PWM Control
357
Inverter Parts Life Display
360
Maintenance Timer Alarm
364
Current Average Value Monitor Signal
364
F) Setting of Acceleration/Deceleration Time and Acceleration/Deceleration Pattern
368
Setting the Acceleration and Deceleration Time
368
Acceleration/Deceleration Pattern
373
Remote Setting Function
378
Starting Frequency and Start-Time Hold Function
382
Minimum Motor Speed Frequency and Hold Function at the Motor Start up
383
Shortest Acceleration/Deceleration and Optimum Acceleration/Deceleration (Automatic Acceleration/Deceleration)
385
Lift Operation (Automatic Acceleration/Deceleration)
388
D) Operation Command and Frequency Command
390
Operation Mode Selection
390
Startup of the Inverter in Network Operation Mode at Power-ON
399
Start Command Source and Frequency Command Source During Communication Operation
401
Reverse Rotation Prevention Selection
407
Frequency Setting Using Pulse Train Input
407
JOG Operation
411
Operation by Multi-Speed Setting
412
H) Protective Function Parameter
416
Motor Overheat Protection (Electronic Thermal O/L Relay)
416
Fault Definition
423
Cooling Fan Operation Selection
424
Earth (Ground) Fault Detection at Start
426
Varying the Activation Level of the Undervoltage Protective Function
426
Initiating a Protective Function
426
I/O Phase Loss Protection Selection
427
Retry Function
427
Limiting the Output Frequency (Maximum/Minimum Frequency)
429
Avoiding Machine Resonance Points (Frequency Jump)
430
Stall Prevention Operation
432
Load Characteristics Fault Detection
440
Motor Overspeeding Detection
444
M) Item and Output Signal for Monitoring
445
Speed Indication and Its Setting Change to Rotations Per Minute
445
Monitor Item Selection on Operation Panel or Via Communication
447
Monitor Display Selection for Terminals FM/CA and am
458
Adjustment of Terminal FM/CA and Terminal am
464
Energy Saving Monitoring
468
Output Terminal Function Selection
474
Output Frequency Detection
485
Output Current Detection Function
488
Output Torque Detection Function
489
Remote Output Function
490
Analog Remote Output Function
491
Fault Code Output Selection
493
Pulse Train Output to Announce Cumulative Output Energy
494
Detection of Control Circuit Temperature
495
Encoder Pulse Dividing Output
496
T) Multi-Function Input Terminal Parameters
497
Analog Input Selection
497
Analog Input Terminal (Terminal 1, 4) Function Assignment
501
Analog Input Compensation
502
Response Level of Analog Input and Noise Elimination
504
Frequency Setting Voltage (Current) Bias and Gain
506
Torque (Magnetic Flux) Setting Voltage (Current) Bias and Gain
511
Checking of Current Input on Analog Input Terminal
518
Input Terminal Function Selection
522
Inverter Output Shutoff
525
External Fault Input Signal
526
Selecting the Condition to Activate the Second Function Selection (RT) Signal or the Third Function Selection (X9) Signal
526
C) Motor Constant Parameters
529
Applied Motor
529
Offline Auto Tuning for an Induction Motor
533
Offline Auto Tuning for a PM Motor (under Vector Control)
543
Offline Auto Tuning for a PM Motor (Motor Constant Tuning)
552
Online Auto Tuning
559
Signal Loss Detection of Encoder Signals
562
A) Application Parameters
563
Electronic Bypass Function
564
Self Power Management
570
Brake Sequence Function
573
Start Count Monitor
577
Stop-On-Contact Control
578
Load Torque High-Speed Frequency Control
581
Traverse Function
583
Anti-Sway Control
585
Orientation Control
586
PID Control
602
Changing the Display Increment of Numerical Values Used in PID Control
616
PID Pre-Charge Function
619
Dancer Control
623
Automatic Restart after Instantaneous Power Failure/Flying Start with an Induction Motor
629
Automatic Restart after Instantaneous Power Failure/Flying Start with a PM Motor
636
Offline Auto Tuning for a Frequency Search
639
Power Failure Time Deceleration-To-Stop Function
643
PLC Function
647
Trace Function
650
N) Communication Operation Parameters
660
Wiring and Configuration of PU Connector
660
Wiring and Configuration of RS-485 Terminals
662
Initial Setting of Operation Via Communication
664
Initial Settings and Specifications of RS-485 Communication
671
Mitsubishi Inverter Protocol (Computer Link Communication)
673
MODBUS RTU Communication Specification
687
CC-Link IE Field Network Function Setting (FR-A800-GF)
700
USB Device Communication
702
Automatic Connection with GOT
702
Backup/Restore
703
G) Control Parameters
706
Manual Torque Boost
707
Base Frequency Voltage
708
Load Pattern Selection
709
Excitation Current Low-Speed Scaling Factor
712
Energy Saving Control
713
Adjustable 5 Points V/F
714
SF-PR Slip Amount Adjustment Mode
715
DC Injection Brake, Zero Speed Control, and Servo Lock
716
Output Stop Function
721
Start Signal Operation Selection / Stop Selection
723
Regenerative Brake Selection and DC Feeding Mode
725
Regeneration Avoidance Function
733
Increased Magnetic Excitation Deceleration
736
Slip Compensation
737
Encoder Feedback Control
737
Droop Control
739
Speed Smoothing Control
742
Parameter Clear / All Parameter Clear
744
Copying and Verifying Parameters on the Operation Panel
745
Parameter Copy
745
Parameter Verification
747
Copying and Verifying Parameters Using a USB Memory
748
Checking Parameters Changed from Their Initial Values (Initial Value Change List)
752
CC-Link IE Field Network (FR-A800-GF)
753
Cyclic Transmission
753
I/O Signal List
754
Details of the Remote Input and Output Signals
757
Details of the Remote Register
759
Programming Examples
764
Instructions
771
Troubleshooting
771
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Mitsubishi Electric FR-A820-04750 Instruction Manual (36 pages)
800 Series
Brand:
Mitsubishi Electric
| Category:
Inverter
| Size: 0.62 MB
Table of Contents
Encoder Feedback Control
1
Instruction Manual
1
Orientation Control
1
Vector Control
1
Safety Instructions
2
Table of Contents
4
1 PRE-OPERATION INSTRUCTIONS Unpacking and Product Confirmation
6
Pre-Operation Instructions
6
Product Confirmation
6
SERIAL Number Check
7
Component Names
8
Installation and Wiring
9
2 INSTALLATION and WIRING Pre-Installation Instructions
9
Installation Procedure
9
Wiring
12
Terminals
14
Encoder
15
3 Inverter Functions Enabled with Fr-A8Apa
16
4 Orientation Control
17
Wiring Example
17
Terminals
18
Specifications
19
5 Encoder Feedback Control
20
Wiring Examples
20
Specifications
21
6 Vector Control
22
Wiring Examples
22
Position Control
24
Setting Procedure of Vector Control for Motor with Encoder
25
Vector Control for PM Motor with Encoder
26
Offline Auto Tuning
27
Encoder Position Tuning
29
Specifications
32
Appendix
33
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