Timing Chain Cover Inspection; Oil Control Valve Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

1D-23 Engine Mechanical:
8) Install new O-ring (1) to oil gallery pipes No.2 (2) and
No.3 (3).
9) Install oil gallery pipes No.2 and No.3 to cylinder
head (4) and timing chain cover (5).
Tighten bolts to specified torque.
Tightening torque
Oil gallery pipe No.2 and No.3 bolt (a): 11 N·m (
1.1 kgf-m, 8.0 lb-ft)
(a)
4
5
10) Install water pump pulley.
11) Install cylinder head cover referring to "Cylinder
Head Cover Removal and Installation".
12) Install oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation in Section 1E".
13) Install crankshaft pulley (1). Tighten bolt (2) to
specified torque. To lock crankshaft pulley, use
special tool with it as shown in figure.
Special tool
(A): 09917–68221
Tightening torque
Crankshaft pulley bolt (a): 150 N·m (15.0 kgf-m,
108.5 lb-ft)
14) Install engine assembly to vehicle referring to
"Engine Assembly Removal and Installation".

Timing Chain Cover Inspection

Oil Seal
Check oil seal lip for fault or other damage. Replace as
necessary.
(a)
1
2
3
I3RH0B140027-01
I2RH0B140056-01
S7RS0B1406014
Timing Chain Cover
Inspect strainer (1) of oil passage for driving intake cam
timing sprocket assembly (VVT actuator).
If clog or foreign matter exists, clean strainer.
1

Oil Control Valve Removal and Installation

Removal
Remove oil gallery pipe No.1 (1) and oil control valve (2)
from timing chain cover (3).
Installation
1) Install new O-ring (4) to oil control valve.
2) Install oil control valve to timing chain cover.
Tighten nuts to specification.
Tightening torque
Oil control valve mounting nut (a): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
3) Install oil gallery pipe No.1 with new copper washers
(5) to timing chain cover.
Tighten bolts to specification.
Tightening torque
Oil gallery pipe No.1 bolt (b): 30 N·m (3.0 kgf-m,
21.5 lb-ft)
4
2
5
(b)
5
I3RH0B140028-01
S7RS0B1406015
(a)
3
1
I3RM0A140027-01