Clutch Pedal Position (Cpp) Switch Inspection And Adjustment; Clutch Fluid Pipe And Hose Components - Suzuki Swift Sport 2004 Service & Repair Manual

Clutch Pedal Position (CPP) Switch Inspection
and Adjustment
Inspection
Check for resistance between terminals under each
condition below. If check result is not satisfactory,
replace.
CPP switch resistance
When switch shaft is pushed (1): Continuity
When switch shaft is free (2): No continuity

Clutch Fluid Pipe and Hose Components

1. Master cylinder
: Apply grease 99000-25100 to push rod end.
2. Pipe
3. Operating cylinder
: Apply grease 99000-25100 to rod tip.
4. Operating cylinder bolt
S7RS0B5306005
I5JB0A530006-01
6
1
5
Adjustment
With clutch pedal depressed, adjust switch (1) position
so that clearance between end of thread and clutch
pedal arm is within specification, and then tighten lock
nut to specified torque.
Clearance between end of thread and clutch pedal
arm
"a": 3.5 – 4.0 mm (0.14 – 0.16 in.)
Tightening torque
CPP switch lock nut (a): 7.5 N·m (0.75 kgf-m, 5.5 lb-
ft)
"a"
2
4
5. Clamp
6. Clutch reservoir hose
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
Clutch:
(a)
1
5
(a)
3
5C-5
I6RS0C530002-01
S7RS0B5306006
I6RS0C530003-01