Suzuki Swift Sport 2004 Service & Repair Manual page 841

3) Fit high speed synchronizer sleeve (4) to hub (3),
insert 3 keys (2) in it and then set springs (1) as
shown in figure.
NOTE
• No specific direction is assigned to each
key but it is assigned as sleeve & hub
assembly.
• Size of high speed synchronizer sleeve,
hub, keys and springs is between those of
low speed and 5th speed ones.
Synchronizer key installation position
A = B
[A]: 3rd gear side
C: Long flange
4) Drive in right bearing (1) to input shaft (2) using
special tool and hammer.
Special tool
(A): 09951–16080
5) Install 3rd gear needle bearing, apply oil to it, then
install 3rd gear (1) and synchronizer ring (2).
6) Drive in high speed synchronizer sleeve & hub
assembly (3) using special tool and hammer, facing
long flange side of hub to 3rd gear.
I3RM0B521022-01
D: Key way
E: Projecting end
(A)
1
2
I4RH01520031-01
Manual Transmission/Transaxle:
NOTE
• While press-fitting sleeve & hub, make
sure that synchronizer ring key slots are
aligned with keys in sleeve & hub
assembly.
• Check free rotation of 3rd gear after press-
fitting sleeve & hub assembly.
• Synchronizer rings for 3rd and 4th are
identical.
Special tool
(B): 09913–84510
[A]: 3rd gear side
A: Key way
7) Install circlip (1) and confirm that circlip is installed in
groove securely. Install needle bearing (2) of resin
cage type, apply oil to it and then install synchronizer
ring (3) and 4th gear (4).
5. Input shaft
5B-27
I3RM0B521023-01
B: Long flange
C: Projecting end
I2RH01520052-01