Suzuki Swift Sport 2004 Service & Repair Manual page 844

5B-30 Manual Transmission/Transaxle:
5) Install needle bearing, apply oil to it, then install 1st
gear and 1st gear synchronizer ring.
6) Drive in low speed synchronizer sleeve & hub
assembly (1) using special tools and hammer.
NOTE
• Support shaft with special tool as shown in
figure so that retainer of bearing cone (4)
will be free from compression.
• Make sure that synchronizer ring (2) key
slots are aligned with keys while press-
fitting sleeve & hub assembly.
• Check free rotation of 1st gear (3) after
press-fitting sleeve & hub assembly.
Special tool
(A): 09923–78210
(B): 09940–51710
(C): 09924–07730
(D): 09924–07710
7) Install circlip (1) and confirm that circlip is installed in
groove securely.
Install needle bearing (2), apply oil to bearing.
With synchronizer outer ring (3), center cone (4) and
inner ring (5) put together and installed to 2nd gear
(6) as shown in figure.
[A]: Section A – A
8) Press-fit 3rd gear (2) and spacer (1) using special
tools and hydraulic press.
CAUTION
!
Press-fit spacer (1) and 3rd gear (2) first, and
then 4th gear later separately so that
countershaft will not be compressed
excessively.
Special tool
(A): 09923–78210
(D): 09913–84510
3. 2nd gear
9) Press-fit 4th gear (2) using the same procedure as
Step 8).
10) Install left bearing cone (1) using special tools and
hammer.
NOTE
For protection of right bearing cone (3),
always support shaft with special tool as
I4RH01520057-01
shown in figure.
Special tool
(A): 09923–78210
(E): 09913–80113
I2RH01520064-01
I2RH01520065-01
I2RH01520066-01