Rear Disc Brake Pad Inspection; Rear Disc Brake Caliper Disassembly And Assembly - Suzuki Swift Sport 2004 Service & Repair Manual

4C-6 Rear Brakes:

Rear Disc Brake Pad Inspection

Check pad lining for wear. When wear exceeds limit,
replace with new one.
CAUTION
!
Never polish pad lining with sandpaper. If
lining is polished with sandpaper, hard
particles of sandpaper will be deposited in
lining and may damage disc. When pad lining
requires correction, replace it with a new one.
Rear brake pad thickness (lining thickness)
Standard: 9.0 mm (0.354 in.)
Limit: 1.0 mm (0.039 in.)
NOTE
When pads are removed, visually inspect
caliper for brake fluid leak. Correct leaky
point, if any.
Rear Disc Brake Caliper Disassembly and
Assembly
Disassembly
CAUTION
!
Clean around caliper with brake fluid before
disassembly.
1) Remove disc brake piston (1) by turning piston
counterclockwise with special tool.
CAUTION
!
Be careful not to damage inside (bore side) of
cylinder.
Special tool
(A): 09945–16060
S7RS0B4306004
2) Remove cylinder boot and piston seal (1).
CAUTION
!
Be careful not to damage inside (bore side) of
cylinder.
3) Remove bleeder plug and cap from caliper.
4) Remove return spring (1), parking nut (2), washer
I6RS0B431034-01
(3), lever (4) and shaft cover (5).
S7RS0B4306005
1
1
1
2
3
4
5
(A)
I6RS0B431013-01
I6RS0B431014-01
I6RS0B431015-01