Clutch Release System Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

Clutch Cover
1) Check diaphragm spring (1) for abnormal wear or
damage.
2) Inspect pressure plate (2) for wear or heat spots.
3) If abnormality is found, replace clutch cover.
Do not disassemble it into diaphragm spring and
pressure plate.
Flywheel
Check surface contacting clutch disc for abnormal wear
or heat spots. Replace or repair as required.
Clutch Release System Removal and
Installation
Removal
1) Remove release arm by loosening its bolt.
2) Take out release bearing by turning release shaft (1).
3) Drive out No.2 bush using special tool and hammer.
Release shaft seal will also be pushed out.
Special tool
(A): 09922–46010
4) Remove release shaft (1).
5) Install tap (M16 X 1.5) (1) to clutch release shaft
No.1 bush.
6) Pull No.1 bush out using tap (1) and special tools.
Special tool
(B): 09923–46020
(C): 09930–30104
I3RM0A530015-01
S7RS0B5306016
Installation
1) Drive in a new No.1 bush using special tools and
hammer, and then apply grease to bush inside.
Special tool
(A): 09943–88211
(B): 09923–46030
"A": Grease 99000–25011 (SUZUKI Super
Grease A)
I4RS0A530020-01
Clutch: 5C-11
IYSY01531016-01
IYSY01531017-01
I3RM0A530016-01