Suzuki Swift Sport 2004 Service & Repair Manual page 802

5A-158 Automatic Transmission/Transaxle:
42) Measure O/D and 2nd coast brake piston stroke.
• Measure dimension "a" from end face of transaxle
case to O/D and 2nd coast brake rear plate (1)
using straightedge and micrometer caliper.
• Measure dimension "b" from O/D and 2nd coast
brake piston (2) to rear cover assembly mating
surface using straightedge and micrometer
caliper.
• Calculate piston stroke from measured value of
dimensions "a" and "b".
• Piston stroke = "a" – "b"
O/D and 2nd coast brake piston stroke
Standard: 0.65 – 1.05 mm (0.026 – 0.041 in.)
When piston stroke is out of specification, select O/D
and 2nd coast brake rear plate with proper thickness
from among the following table and replace it.
Available O/D and 2nd coast brake rear plate
thickness
Thickness
1.8 mm (0.071 in.)
2.0 mm (0.079 in.)
2.2 mm (0.087 in.)
2.4 mm (0.094 in.)
2.6 mm (0.102 in.)
Identification mark
1
2
3
4
5
I2RH0B510298-01
43) After applying A/T fluid to new 2nd brake gaskets (1),
install them to transaxle case (2).
44) After applying A/T fluid to reverse clutch drum thrust
bearing (1), install it to forward and reverse clutch
assembly (2).
45) Remove sealant attached to mating surface of
transaxle rear cover (1) completely.
46) Apply sealant to mating surface of transaxle rear
cover (1) by using a nozzle (2) as shown in figure by
such amount that its section is 1.2 mm (0.047 in.) in
diameter.
"A": Sealant 99000–31230 (SUZUKI Bond
No.1216B)
"A"
I2RH0B510299-01
I2RH0B510300-01
2
1
I2RH0B510301-01