Master Cylinder Reservoir Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

6) Connect clutch reservoir hose (1) to reservoir (2) and
install reservoir hose clamp (3) (M/T model).
7) Fill reservoir with specified brake fluid up to its MAX
mark.
8) After completing the work, bleed air from brake and
clutch system referring to "Air Bleeding of Brake
System" and "Air Bleeding of Clutch System in
Section 5C" (M/T model).
9) Check each installed parts for fluid leakage
10) Check brake pedal for play referring to "Brake Pedal
Play Inspection".
11) Perform brake test and check fluid leakage.
Master Cylinder Reservoir Removal and
Installation
CAUTION
!
Brake fluid is extremely damaging to paint.
Do not allow brake fluid to get on painted
surfaces.
Removal
1) Remove windshield wiper referring to "Windshield
Wiper Removal and Installation in Section 9D".
2) Remove cowl top panel referring to "Cowl Top
Components in Section 9K".
3) Disconnect fluid level switch coupler on reservoir.
4) Clean outside of reservoir.
5) Take out fluid with syringe or such.
6) Disconnect clutch reservoir hose clamp (2) and hose
(3) from reservoir (1) (M/T model).
Brake Control System and Diagnosis:
7) Remove reservoir bolt (1).
8) Remove reservoir (2) and grommets (3).
2
3
1
I4RS0A410023-01
Installation
1) When using new grommets, lubricate them with the
same fluid as the one to fill reservoir with. Then
press-fit grommets (1) to reservoir (2). Grommets
must be seated in place.
2) Install reservoir (2) to master cylinder with bolt (a).
Tightening torque
Reservoir bolt (a): 2.5 N·m (0.25 kgf-m, 2.0 lb-ft)
S7RS0B4106020
3) Connect fluid level switch coupler on reservoir.
4) Connect clutch reservoir hose (1) to reservoir (2) (M/
T model).
5) Install clutch reservoir hose clamp (3) (M/T model).
1
2
3
I4RS0A410010-01
2
3
1
2
1
(a)
2
4A-13
I4RS0A410011-01
I4RS0A410012-01
3
1
I4RS0A410023-01