Starting Motor Inspection - Suzuki Swift Sport 2004 Service & Repair Manual

Starting Motor Inspection

Plunger
Inspect plunger for wear. Replace if necessary.
Magnetic Switch
Push in plunger and release it. The plunger should
return quickly to its original position. Replace if
necessary.
Pull-in coil open circuit test
Check for continuity across magnetic switch "S" terminal
(1) and "M" terminal (2). If no continuity, coil is open and
should be replaced.
Hold-in coil open circuit test
S7RS0B1906003
Check for continuity across magnetic switch "S" terminal
(1) and coil case. If no continuity, coil is open and should
be replaced.
Rear Bracket Bush
I2RH01190008-01
Inspect bush for wear or damage. Replace if necessary.
Brush
• Check brushes for wear.
Measure length of brushes and if below the limit,
replace the brush.
I2RH01190009-01
Brush length
Standard: 12.3 mm (0.48 in.)
Limit: 7.0 mm (0.28 in.)
I2RH01190010-01
• Install brushes to each brush holder and check for
smooth movement.
Starting System: 1I-6
I2RH01190011-01
I2RH01190012-01
I2RH01190013-01