Timing Chain Cover Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

1D-21 Engine Mechanical:
10. Copper washer
11. Oil gallery pipe No.1 bolt
12. Oil gallery pipe No.2

Timing Chain Cover Removal and Installation

CAUTION
!
• Keep working table, tools and hands clean
while overhauling.
• Use special care to handle aluminum parts
so as not to damage them.
• Do not expose removed parts to dust.
Keep them always clean.
Removal
1) Remove engine assembly from vehicle referring to
"Engine Assembly Removal and Installation".
2) Remove water pump / generator drive belt referring
to "Water Pump / Generator Drive Belt Removal and
Installation in Section 1J".
3) Remove crankshaft pulley bolt.
To lock crankshaft pulley (1), use special tool with it
as shown in figure.
Special tool
(A): 09917–68221
4) Remove crankshaft pulley (1).
If it is hard to remove, use special tools as shown in
figure.
Special tool
(A): 09944–36011
(B): 09926–58010
5) Remove cylinder head cover referring to "Cylinder
S7RS0B1406013 Head Cover Removal and Installation".
6) Remove oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation in Section 1E".
7) Remove water pump pulley.
8) Remove A/C bracket from cylinder block.
9) Remove oil gallery pipes No.2 (1) and No.3 (2).
10) Remove cap (1) from timing chain cover (2).
11) Remove timing chain cover (2).
12) Remove oil control valve from timing chain cover
referring to "Oil Control Valve Removal and
Installation".
I2RH0B140051-01
I2RH0B140052-01
: 30 N⋅m (3.0 kgf-m, 22.0 lb-ft)
: 150 N⋅m (15.0 kgf-m, 108.5 lb-ft)
: Do not reuse.
2
1
2
1
I3RH0B140021-01
I3RH0B140022-01