Suzuki Swift Sport 2004 Service & Repair Manual page 829

Assembly
1) Assemble 5th speed synchronizer sleeve (1), hub
(2), 5th speed synchronizer levers (3) and
synchronizer ring (4) as follows.
a) Install hub (1) to 5th speed synchronizer sleeves
(2) in specified direction as shown in figure.
A
A: Chamfered side
b) Fit 5th speed synchronizer levers (1) to hub (2)
as shown in figure.
NOTE
Align protrusion A of 5th speed synchronizer
levers (1) with groove of hub (2).
A
1
I4RH01520054-01
B
1
2
I4RH01520048-01
B: Long boss
A
2
I4RH01520049-01
Manual Transmission/Transaxle:
c) Install synchronizer ring (1) to hub (2) as shown
in figure.
2) Install 5th gear (1) to countershaft facing machined
boss A inward.
A: Machined boss (Inside)
3) Install needle bearing to input shaft, apply oil then
install input shaft 5th gear (1) and special tool to stop
shaft rotation.
Special tool
(A): 09927–76060
4) Tighten new countershaft nut (2) to specified torque,
and caulk countershaft nut securely.
Tightening torque
Countershaft nut (a): 100 N·m (10.0 kgf-m, 72.5
lb-ft)
1
5B-15
1
2
I4RH01520055-01
I2RH01520088-01
B: No machining (Outside)
(A)
2, (a)
I3RM0B521016-01