Transaxle Right Case Disassembly And Assembly - Suzuki Swift Sport 2004 Service & Repair Manual

Transaxle Right Case Disassembly and
Assembly
Disassembly
1) Remove gear shift shaft, input shaft assembly and
countershaft assembly referring to "Manual
Transaxle Assembly Disassembly and Reassembly".
2) Remove differential side bearing outer race from
right case (1) using special tool.
Special tool
(A): 09925–15410
1
3) Remove input shaft oil seal (1) using special tools, if
necessary.
Special tool
(A): 09930–30104
(B): 09923–74510
4) Pull out countershaft right bearing outer race (2)
using special tools, if necessary.
Special tool
(A): 09930–30104
(C): 09941–64511
5) Replace differential side oil seal from right case
referring to "Differential Side Oil Seal Replacement"
if necessary.
Assembly
NOTE
S7RS0B5206016
Before installation, wash each part and apply
specified transaxle oil to sliding faces of
bearing and gear.
1) Install differential side oil seal into right case referring
to "Differential Side Oil Seal Replacement" if
removed.
2) If input shaft oil seal (1) has been removed, install it
with its spring side facing upward. Use special tool
and hammer for installation and apply grease to oil
seal lip.
(A)
"B": Grease 99000–25011 (SUZUKI Super
Grease A)
Special tool
(A): 09913–84510
3) If countershaft right bearing outer race (2) has been
removed, install it using special tools and hammer.
Special tool
(B): 09925–98210
(C): 09924–84510–004
I3RM0B521021-01
4) Install differential side bearing outer race to right
case using special tool and hammer.
Special tool
(A): 09913–85210
I4RS0A520040-01
5) Install gear shift shaft, input shaft assembly and
countershaft assembly referring to "Manual
Transaxle Assembly Disassembly and Reassembly".
Manual Transmission/Transaxle: 5B-23
I3RM0A520047-01
(A)
I4RH01520027-01