Suzuki Swift Sport 2004 Service & Repair Manual page 307

Installation
1) Clean sealing surface on timing chain cover, cylinder
block and cylinder head.
Remove oil, old sealant and dust from sealing
surface.
2) Install oil seal (1) to timing chain cover, if removed.
NOTE
When installing new oil seal, press fit to
timing chain cover (2) by using special tool
(bearing installer) as shown in figure.
Drive in dimension
"a": 1.5 mm (0.06 in.)
Special tool
(A): 09913–75810
3) Install oil control valve to timing chain cover referring
to "Oil Control Valve Removal and Installation".
4) Apply sealant "A" to mating surface of cylinder and
cylinder head and "B" to mating surface of timing
chain cover as shown in figure.
"A": Water tight sealant 99000–31140 (SUZUKI
Bond No.1207B)
"B": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Sealant amount for timing chain cover
Width "a": 3 mm (0.12 in.)
Height "b": 2 mm (0.08 in.)
5) Apply engine oil to oil seal lip, then install timing
chain cover (1). Tighten bolts and nut to specified
torque.
NOTE
Before installing timing chain cover, check
I2RH0B140058-01
that pin is securely fitted.
Tightening torque
Timing chain cover bolt (a): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
Timing chain cover nut (b): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
6) Apply engine oil to new O-rings (2) and install them
to cap (3).
7) Install cap (3) to timing chain cover (1).
Tighten bolts to specified torque.
Tightening torque
Cap bolt (c): 25 N·m (2.5 kgf-m, 18.0 lb-ft)
Engine Mechanical:
3
2
(c)
(b)
(a)
1D-22
I3RH0B140025-01
1
I4RS0B140011-02