Suzuki Swift Sport 2004 Service & Repair Manual page 490

3A-12 Drive Shaft / Axle:
10) Set new differential side (or center shaft side) small
band and new differential side (or center shaft side)
boot on shaft temporarily.
11) Drive in the cage (1) by using special tool.
Special tool
(A): 09913–84510
1
12) Install circlip (1) by using snap ring pliers (2).
13) Apply grease to entire surface of cage. Use specified
grease in tube included in spare parts.
14) Insert cage into joint housing (2) and fit snap ring (1)
into groove of joint housing (2).
CAUTION
!
Position opening of snap ring "c" so that it
will not be lined up with a ball.
15) Apply grease (including in spare parts) to inside of
joint housing (1).
Grease color
"A": Dark gray
Amount
"A": 70 – 90 g (2.5 – 3.2 oz)
(A)
I5RS0B310009-01
I5RS0B310010-01
I2RH01310036-01
16) Fit boot (1) to grooves of shaft and housing (2) adjust
length to specification below.
17) Inset screw driver into boot and allow air to enter
boot so that air pressure in boot becomes the same
as atmospheric pressure.
Drive shaft boot fixing position (distance
between boot end (housing side) and small boot
band center)
Left side and right side drive shafts "a": 89.5 mm
(3.52 in.)
[A]: Drive shaft inserted into differential side
[B]: Drive shaft inserted into center shaft side
CAUTION
!
• Band each boot band against forward
rotation.
• Do not squeeze or distort boot when
fastening it with bands. Distorted boot
caused by squeezing air may reduce its
durability.
I5RS0B310011-02
I5RS0B310012-01