Suzuki Swift Sport 2004 Service & Repair Manual page 926

6C-44 Power Assisted Steering System:
6) Unbend bent part of tie-rod lock washer (1).
7) Hold rack with soft jawed vise (3) and remove tie-rod
from rack (2).
Installation
1) Install tie-rod (1) and new tie-rod lock washer (3) to
rack (2).
2) Hold rack with soft jawed vise and tighten tie-rod to
specified torque.
Tightening torque
Tie-rod (a): 93 N·m (9.3 kgf-m, 67.5 lb-ft)
2
3
3) Bend lock washer at 2 places (1) as shown in figure.
I4RS0A630033-01
1, (a)
I6RS0C630027-01
I4RS0A630035-01
4) Apply sealant to gear case groove "A" indicated in
figure. Position boot properly in grooves of gear case
(or rack side mount) and tie-rod.
After this, check to ensure that boot is free from twist
and dent.
"A": Silicone sealant 99000–31120 (Silicone
sealant)
5) Fasten boot with new band and clip securely.
Special tool
(A): 09943–55010
6) Install tie-rod end lock nut and tie-rod end to tie-rod.
Position lock nut to marking (1) made in removal.
NOTE
When tie-rod was replaced, measure length
"a" on removed tie-rod and use it on new
replacement tie-rod so as to position lock nut
properly.
7) Tighten tie-rod end lock nut to specified torque.
Tightening torque
Tie-rod end lock nut (a): 45 N·m (4.5 kgf-m, 32.5
lb-ft)
(a)
I3RM0A630050-01
I3RM0A630051-01
I3RM0A630052-01
I7RS0A630018-01