Suzuki Swift Sport 2004 Service & Repair Manual page 516

(rs416)
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4A-18 Brake Control System and Diagnosis:
10) Check pedal height and play referring to "Brake
Pedal Free Height Inspection" and "Brake Pedal
Play Inspection".
11) Check each installed part for fluid leakage and
perform brake test.
12) Evacuate and charge refrigerant by referring to
"Evacuating of A/C System" and "Procedure of
Charging" under "Operation Procedure for
Refrigerant Charge in Section 7B" or "Operation
Procedure for Refrigerant Charge in Section 7B".
Brake Booster Inspection and Adjustment
Installation Position of Push Rod
If push rod clevis (1) has been removed, adjust distance
between booster installation surface (without including
packing) and the center of clevis pin hole to standard
value "a" and tighten nut (a) to specified torque.
Tightening Torque Specifications
Fastening part
Master cylinder fixing nut
Brake pipe flare nut for M10
Brake pipe flare nut for M12
Reservoir bolt
Booster mounting nut
Brake pedal bracket mounting bolt
Clevis lock nut
NOTE
The specified tightening torque is also described in the following.
"Front Brake Hose / Pipe Construction"
"Rear Brake Hose / Pipe Construction"
"Brake Pedal Components"
"Master Cylinder Components"
"Brake Booster Components"
Reference:
For the tightening torque of fastener not specified in this section, refer to "Fasteners Information in Section 0A".
Recommended Service Material
NOTE
Required service material is also described in the following.
"Master Cylinder Components"
Distance "a" between center of booster clevis pin
hole and booster surface
Standard:
114.5 – 115.5 mm (4.51 – 4.54 in.)
Tightening torque
Clevis lock nut (a): 15 N·m (1.5 kgf-m, 11.0 lb-ft)
S7RS0B4106018
Specifications
N⋅m
15
16
19
2.5
13
13
15
Special Tools and Equipment
Tightening torque
kgf-m
lb-ft
1.5
11.0
1.6
11.5
1.9
14.0
0.25
2.0
1.3
9.5
1.3
9.5
1.5
11.0
I4RS0A410022-01
S7RS0B4107001
Note
S7RS0B4108001

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