Suzuki Swift Sport 2004 Service & Repair Manual page 304

(rs416)
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1D-19 Engine Mechanical:
24) Before removing engine with transaxle from engine
compartment, recheck to make sure all hoses,
electric wires and cables are disconnected from
engine and transaxle.
25) Lower engine with transaxle from engine
compartment.
CAUTION
!
Before lowering engine, to avoid damage to
A/C compressor and clutch operating
cylinder, make clearance by rising them. Be
sure not to damage suspended A/C
compressor and clutch operating cylinder.
26) Disconnect transaxle from engine, referring to
"Manual Transaxle Unit Dismounting and
Remounting in Section 5B" or "Automatic Transaxle
Unit Dismounting and Remounting in Section 5A".
27) For M/T model, remove clutch cover and clutch disk
referring to "Clutch Cover, Clutch Disc and Flywheel
Removal and Installation in Section 5C".
Installation
1) For M/T model, install clutch cover and clutch disk
referring to "Clutch Cover, Clutch Disc and Flywheel
Removal and Installation in Section 5C".
2) Connect transaxle to engine referring to "Manual
Transaxle Unit Dismounting and Remounting in
Section 5B" or "Automatic Transaxle Unit
Dismounting and Remounting in Section 5A".
3) Lift engine and transaxle into engine compartment
with jack.
4) Install engine left mounting bracket nuts (1) and
engine right mounting nuts (2).Tighten these nuts to
specified torque.
Tightening torque
Engine left mounting bracket nut (a): 55 N·m (5.5
kgf-m, 40.0 lb-ft)
Engine right mounting nut (b): 65 N·m (6.5 kgf-
m, 47.0 lb-ft)
5) Support engine assemble by using chain hoist.
6) Install engine rear mounting to engine rear
mountingNo.1 bracket.
Tightening torque
Engine rear mounting bush bolt: 55 N·m (5.5
I4RS0A140009-01
kgf-m, 40.0 lb-ft)
7) Install suspension frame referring to "Front
Suspension Frame, Stabilizer Bar and/or Bushings
Removal and Installation in Section 2B".
8) Remove chain hoist.
9) Install exhaust No.1, No.2 and center pipes referring
to "Exhaust Pipe and Muffler Removal and
Installation in Section 1K".
10) Connect drive shaft joints referring to "Front Drive
Shaft Assembly Removal and Installation in Section
3A".
11) Reverse disconnected hoses, cables and electric
wires for connection noting the followings.
• Tighten nuts to specified torque.
Tightening torque
Starting motor terminal nut: 11 N·m (1.1 kgf-m,
8.0 lb-ft)
Generator terminal nut: 6 N·m (0.6 kgf-m, 4.5 lb-
ft)
Intake manifold ground terminal bolt: 11 N·m (
1.1 kgf-m, 18.0 lb-ft)
12) Install intake manifold rear stiffener to intake
manifold and cylinder block.
13) Install air cleaner assembly referring to "Air Cleaner
Components".
14) Install cowl top referring to "Cowl Top Components in
Section 9K".
1, (a)
2, (b)
I4RS0A140010-01

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