Suzuki Swift Sport 2004 Service & Repair Manual page 805

(rs416)
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60) Measure input shaft thrust play.
Apply dial gauge onto input shaft end (1) and
measure thrust play of input shaft.
Special tool
(A): 09900–20607
(B): 09900–20701
Input shaft thrust play
0.3 – 0.9 mm (0.012 – 0.035 in.)
When input shaft thrust play is out of specification,
select input shaft front thrust bearing with proper
thickness from among the following table and
replace it.
Available input shaft front thrust bearing
thickness
Outside
Thickness
diameter
3.45 mm
48.5 mm
(0.14 in.)
(1.90 in.)
4.05 mm
48.5 mm
(0.16 in.)
(1.90 in.)
61) After applying A/T fluid to new O-ring, fit it to
breather union (2). Then install breather union to
transaxle case.
62) Install breather hose (1).
63) Wipe off and clean mating surface between
64) Apply sealant to torque converter housing by using a
Inside diameter
32.9 mm
(1.30 in.)
32.5 mm
65) Install torque converter housing to transaxle case,
(1.28 in.)
I2RH0B510313-01
I2RH0B510314-01
Automatic Transmission/Transaxle:
transaxle case (1) and torque converter housing.
nozzle (2) as shown in figure by such amount that its
section is 1.2 mm (0.047 in.) in diameter.
"A": Sealant 99000–31230 (SUZUKI Bond
No.1216B)
1
tighten bolts to specified torque.
CAUTION
!
Apply sealant to threads of four bolts shown
in figure before tightening.
"A": Sealant 99000–31230 (SUZUKI Bond
No.1216B)
Tightening torque
Torque converter housing bolt (a): 29 N·m (2.9
kgf-m, 21 lb-ft)
5A-161
2
"A"
I2RH0B510315-01
I3RM0B510069-01

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