Suzuki Swift Sport 2004 Service & Repair Manual page 835

c) Install differential side bearing shim to left case
(4).
d) Apply oil to new O-ring of side bearing retainer
(3), and install side bearing retainer with new O-
ring to left case.
e) Tighten side bearing retainer bolts (1) to
specified torque.
NOTE
Install side bearing retainer with its punch
mark (2) facing upward.
Tightening torque
Side bearing retainer bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
3
10) Check locating springs (2, 4 and 5) for deterioration
and replace with new one as necessary.
Locating spring
Locating spring free
length
Low speed (2)
High speed (4)
5th & reverse (5)
4
2
1, (a)
I4RS0A520039-01
Standard Service limit
53.1 mm 50.5 mm
(2.091 in.) (1.988 in.)
45.9 mm 44.0 mm
(1.807 in.) (1.732 in.)
29.9 mm 28.5 mm
(1.777 in.) (1.122 in.)
Manual Transmission/Transaxle:
11) Install steel balls (3) and locating springs (2, 4 and 5)
for respective gear shift shaft and tighten bolts (1) to
which sealant has been applied.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Gear shift locating bolt (a): 13 N·m (1.3 kgf-m,
9.5 lb-ft)
12) Install new snap ring (1) using snap ring pliers (2).
3
2. Input shaft
13) To seat countershaft left bearing outer race (1) to
bearing cone, and tap countershaft left bearing outer
race (1) using special tool and plastic hammer (2).
Special tool
(A): 09913–70123
5B-21
I2RH01520084-01
2
2
1
I6RS0C520012-01
3. Input shaft left bearing
I3RM0A520030-01