Gear Shift And Select Shaft Assembly Components; Gear Shift And Select Shaft Assembly Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

Gear Shift and Select Shaft Assembly Components

1. Gear shift & select shaft
2. 5th & reverse gear shift cam
3. Gear shift interlock plate
4. Gear shift & select lever
5. Shift cable lever
6. Select cable lever
Gear Shift and Select Shaft Assembly Removal
and Installation
Removal
1) Remove gear shift interlock bolt (1) and 5th to
reverse interlock guide bolt (2) from transaxle case.
2) Remove gear shift & select shaft assembly (3).
7. Gear shift guide case bolt
: Apply sealant 99000-31260 to bolt thread.
8. Select lever bracket bolt
9. 5th to reverse interlock guide bolt
: Apply sealant 99000-31260 to bolt thread.
10. Gear shift interlock bolt
: Apply sealant 99000-31260 to bolt thread.
11. Guide case
12. Select lever shaft bush
: Apply grease 99000-25011 to whole area of bush.
S7RS0B5206011
3
1
2
I4RS0A520024-01
Manual Transmission/Transaxle:
13. Select lever boss
: Apply grease 99000-25011 to internal and
external diameter.
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
: Do not reuse.
: Apply transaxle oil.
Installation
1) Apply grease to select lever shaft bush and select
lever boss, and install gear shift and select shaft
assembly with new gasket into transaxle.
"A": Grease 99000–25011 (SUZUKI Super
Grease A)
2) Apply sealant to gear shift guide case bolts (1).
Tighten gear shift guide case bolts to specified
torque.
B": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Gear shift guide case bolt (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)
3) Tighten select lever bracket bolt with select lever
bracket to specified torque.
Tightening torque
Select lever bracket bolt: 23 N·m (2.3 kgf-m, 17.0
lb-ft)
5B-11
S7RS0B5206010
I6RS0C520010-01