Suzuki Swift Sport 2004 Service & Repair Manual page 804

(rs416)
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5A-160 Automatic Transmission/Transaxle:
55) After applying A/T fluid to input shaft front thrust
bearing (1), install it to direct clutch assembly (2).
56) Apply A/T fluid to direct clutch assembly (1).
Install direct clutch assembly while rotating
clockwise and counterclockwise frequently to fit
clutch discs to mating hub.
NOTE
Before installation, align teeth of direct clutch
discs to facilitate installation.
57) Check for correct installation of direct clutch
assembly as follows.
Measure distance "a" by using micrometer caliper (1)
and straightedge (2). If out of specification, remove
direct clutch assembly, direct clutch hub and reinstall
them properly.
Distance between direct clutch assembly and
mating surface of transaxle case
"a": 10.4 – 11.4 mm (0.409 – 0.449 in.)
I2RH0B510308-01
"a"
58) Install oil pump assembly (1) to transaxle case.
Tightening torque
Oil pump assembly bolt (a): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
I2RH0B510309-01
59) Make sure that input shaft (1) turns smoothly.
"a"
1
2
I2RH0B510310-01
I2RH0B510311-01
I2RH0B510312-01

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