Timing Chain Cover Removal And Installation - Suzuki Grand Vitara Service Manual

Timing Chain Cover Removal and Installation

CAUTION
!
• Keep working table, tools and hands clean
while overhauling.
• Use special care to handle aluminum parts
so as not to damage them.
• Do not expose removed parts to dust.
Keep them always clean.
Removal
1) Remove engine assembly from vehicle referring to
"Engine Assembly Removal and Installation: For
M16A Engine with VVT".
2) Remove P/S pump and A/C compressor (if
equipped) drive belt referring to "P/S Pump and A/C
Compressor (If Equipped) Drive Belt Removal and
Installation for M16 Engine Model: in Section 6C".
3) Remove water pump and generator drive belt
referring to "Water Pump and Generator Drive Belt
Removal and Installation (For M16 Engine): in
Section 1J".
4) Remove crankshaft pulley bolt.
To lock crankshaft pulley (1), use special tool with it
as shown in the figure.
Special tool
(A): 09917–68221
5) Remove crankshaft pulley (1).
If it is hard to remove, use special tools as shown in
the figure.
Special tool
(A): 09944–36011
(B): 09926–58010
Engine Mechanical: For M16A Engine with VVT 1D-19
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6) Remove cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: For M16A
Engine with VVT".
7) Remove oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation: For M16A Engine
with VVT in Section 1E".
8) Remove water pump pulley.
9) Remove A/C compressor bracket and P/S pump
bracket from cylinder block.
10) Remove oil gallery pipes No.2 (1) and No.3 (2).
11) Remove water outlet pipe (1) from timing chain
cover.
12) Remove timing chain cover (2).
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13) Remove oil control valve from timing chain cover
referring to "Oil Control Valve Removal and
Installation: For M16A Engine with VVT", if
necessary.
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