Timing Chain Cover Components; Timing Chain Cover Removal And Installation - Suzuki 2006 SX4 Service Manual

1D-19 Engine Mechanical:

Timing Chain Cover Components

9
1. Crankshaft pulley bolt
2. Crankshaft pulley
3. Oil seal
: Apply engine oil to oil seal lip.
4. Timing chain cover
: See "A"
: See "B"
5. Generator belt tensioner
"A": Apply sealant 99000-31140 to the mating surface of cylinder and cylinder head.
"B": Apply sealant 99000-31260 to the mating surface of timing chain cover referring to the figure of Step 3) of "Installation" under "Timing Chain
Cover Removal and Installation".

Timing Chain Cover Removal and Installation

Removal
1) Remove engine assembly from vehicle referring to
"Engine Assembly Removal and Installation".
2) Remove oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation in Section 1E".
3) Remove cylinder head cover referring to "Cylinder
Head Cover Removal and Installation".
4) Remove crankshaft pulley bolt.
To lock crankshaft pulley (1), use special tool
(camshaft pulley holder) as shown in figure.
Special tool
(A): 09917–68221
(d)
5
6
(b)
1
(a)
6. Timing chain cover bolt and nut
7. Idler pulley
8. Idler pulley nut
9. Generator belt tensioner bolt
10. Pin
S6RW0C1406016
4
1207B
10
3
2
NOTE
Be sure to use the following bolts instead of
pins in order to fix crankshaft pulley by
special tool.
Bolt size: M8, P1.25 L = 25 mm (0.98 in.)
Strength: 7T
2. Bolt
S6RW0C1406015
1217G
7
8
(c)
: 150 N⋅m (15.0 kgf-m, 108.5 lb-ft)
: 11 N⋅m (1.1 kgf-m, 8.0 lb-ft)
: 42 N⋅m (4.2 kgf-m, 30.5 lb-ft)
: 25 N⋅m (2.5 kgf-m, 18.0 lb-ft)
: Do not reuse.
3. Wrench
I7RW01140039-01
I2RH01140051-01