Introduction; Purpose; Document History - ABB AC500-S Safety User Manual

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1 Introduction

1.1 Purpose

This safety user manual describes AC500-S safety PLC system. It provides detailed information
on how to install, run, program and maintain the system correctly in functional safety applica-
tions up to SIL 3 according to IEC 61508:2010, SILCL 3 according to IEC 62061:2015 and per-
formance level e (cat. 4) according to ISO 13849-1:2015.
ABB's AC500 series is a PLC-based modular automation solution that makes it easy to mix and
match safety and non-safety I/O modules to meet automation market requirements.

1.2 Document history

Rev.
Description of version / changes
1.2.0
Various typos were corrected and various improvements in the texts and
illustrations were made. Layout was changed to current ABB branding.
Major changes:
Chapter 4.3.7.1: New safety verification tool SVT was added.
Safety modules are supported by AC500 V3 non-safety CPUs. Spe-
cific information on handling safety modules with non-safety CPUs
transferred to appendices B + C.
Appendix B contains all specific information about safety modules
with V2 non-safety CPUs PM5xx.
Appendix C contains all specific information about safety modules
with V3 non-safety CPUs PM56xx.
Chapter 3.1.2.6: "Firmware, boot code and boot project update" was
updated.
Assembly instructions of safety I/O modules were updated.
1.1.0
Various typos were corrected. Various improvements in the text.
Major changes:
Information about SM560-S-FD-1(-XC) and SM560-S-FD-4(-XC)
safety CPUs was added.
Ch. 4.6.7: New PROFIsafe F-Device library SafetyDevi-
ceExt_LV100_PROFIsafe_AC500_V27.lib was added.
Ch. 4.6.8: New Safety library SafetyExt2_LV100_AC500_V27.lib was
added.
Detailed information about relevant standards was added.
Checklists for AC500-S commissioning in Chapter 6 were updated.
1.0.5
Various typos were corrected. Minor improvements in the text and
removal of screen shots for older versions of Automation Builder.
Major changes:
New PROFIsafe F-Host library SAFETY-
BASE_PROFIsafe_LV200_AC500_V22.lib is used in the document.
FAQ (Frequently Asked Questions) list was added.
Ch. 2.4: Detailed safety values for AC500-S modules were provided.
Ch. 4.3.6: "DANGER!" note was added to explain PROFIsafe
Device_Fault bit usage.
Ch. 6.3: New checklist item 9 was added.
2020/06/19
3ADR025091M0208, 12, en_US
Introduction
Document history
Who
Date
ABB
19.06.2020
ABB
16.03.2018
ABB
23.10.2017
5

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