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ProKiln GAC400
ABB ProKiln GAC400 Manuals
Manuals and User Guides for ABB ProKiln GAC400. We have
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ABB ProKiln GAC400 manual available for free PDF download: Operating Instruction
ABB ProKiln GAC400 Operating Instruction (132 pages)
Probe gas sampling system
Brand:
ABB
| Category:
Industrial Equipment
| Size: 17.2 MB
Table of Contents
Table of Contents
2
General
3
About These Operating Instructions
3
Notifying Service
3
Safety
4
General Information and Instructions
4
Warnings
4
Intended Use
5
Improper Use
5
Basic Safety Rules
5
Overview of Dangers
7
Protective Installations
10
Requirements to be Met by Personnel
12
Personal Safety Equipment
12
Warranty Provisions
13
Cyber Security Disclaimer
13
Software Downloads
13
Manufacturer's Address
13
Service Address
13
Design and Function
14
Overview
14
Mode of Functioning and Operation
15
Components
18
Control System
26
Access Permissions
28
User Interfaces
28
Default Operation Parameter Settings
30
Product Identification
34
Name Plates
34
Warning Signs on the System
34
Transport and Storage
36
Safety Instructions
36
Transport
36
Unpacking the System
38
Scope of Delivery
38
Storing the System
39
Overview of Instruction Steps
40
Introduction
40
Safety Instructions
40
Installation
40
Checking Site Conditions
41
Installing the Probe Retractor/Flange Shutter
42
Installing the Probe
44
Installing the Compressed-Air Supply
48
Installing the Control Cabinet
48
Installing the Water System and Cooling Panel
48
Installing the Heated Sample Gas Line to the Retractor
50
Electrical Connections
51
Safety Instructions
51
Connecting Internal Electric Cables
51
Connecting External Electric Cables
54
Safety Instructions
56
Commissioning
56
Overview of Instruction Steps
57
Installation Check
57
Cooling Water
58
Air Supply
58
Activation of the Probe Gas Sampling System
59
Working on the Cooling Module
62
Checking the Pneumatic System
62
Starting Frequency Converter and Adapting Control Parameters
63
Checking/Correcting Operating Parameters
64
Inserting the Probe and Switching to Automatic Mode
64
Operation
66
Safety Instructions
66
Monitoring Automatic Mode
67
Checking General Condition
69
Adapting the Cleaning Procedure of the Probe
69
Using the EMERGENCY-STOP Switch
71
Human Machine Interface (HMI)
71
Diagnosis / Error Messages
73
Automatic Processes
73
Irregularities and Corrective Action
73
HMI Error Displays
74
Handling Error Messages
78
Maintenance
80
Introduction
80
Maintenance Schedule
81
Equipment Layout Plan
83
Acquiring Spare Parts and Wear Parts
98
Safety Instructions for Maintenance Work
98
Maintenance Work
100
Checking the Condition of the System, Cleaning the System
102
Evaluating Trend Displays
104
Checking the Residual Current Circuit Breaker
105
Checking Protective Installations
106
Probe: Removing Incrustations
112
Probe: Replacing the Intake Filter
115
Probe Retractor: Checking and Tightening the Drive Chain
117
Instructions
118
Cooling Module: Checking Cooling Water on
122
Instructions
122
Decommissioning
124
Safety Instructions
124
Shutting down the System
124
Dismounting and Disposal
126
Safety Instructions
126
Disassembling the System
127
Disposing of the System
127
Dimensions and Weights
128
Sound Emissions
128
Specification
128
Additional Documents
129
Appendix
130
Return Form
130
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