Installation; Safety Instructions; Introduction; Overview Of Instruction Steps - ABB ProKiln GAC400 Operating Instruction

40 ProKiln GAC400 PROBE GAS SAMPLING SYSTEM | OI/GAC400-EN REV. A

6 Installation

Safety instructions

Take into consideration the following safety instructions for all
actions related to installation:
WARNING
Mechanical, thermal and material dangers
Risk of injury in the area of the probe gas sampling system
due to moving or falling parts, anti-freeze, lubricating oil.
• Wear general personal protective equipment:
• Closed overalls with long trousers and long sleeves
• Safety shoes (preferably boots covering ankles)
• Safety gloves suitable for mechanical work Safety glasses
• Protective helmet
• If necessary, additional protective equipment if prescribed
by the operator.
WARNING
Heavy transport units
Danger of crushing when lifting or lowering the transport unit
• Only appropriately trained personnel may transport the
transport units and only with the aid of the recommended
transport equipment.
• Do not stand under suspended loads.
• Follow the transport instructions in these operating
instructions carefully.
WARNING
Hot surfaces, hot gases, jet flames
Risk of burning due to jet flames and hot gases at the
uncovered duct opening when the rotary kiln is in operation.
• Preferably install or remove the probe when the rotary kiln
is out of operation.
• If you install or remove the probe when the rotary kiln is in
operation:
– Wear a face mask against heat, heat-proof gloves and
protective welder's clothing and respiratory protection
against toxic gases.
– Keep the time in which the duct opening is open as
short as possible.

Introduction

This section contains a list of tasks to be performed when
installing the probe gas sampling system. Links are given to the
specific installation instructions describing installation of the
various modules in detail.
It is recommended to have initial start-up of the probe gas
sampling system performed by the manufacturer's trained
personnel or by the supplier.

Overview of instruction steps

Proceed as follows to install the complete system:
Step Procedure
1 Check place of installation of the
various modules of the probe gas
sampling system.
2 Install the probe retractor such that
personnel are not endangered, and
the system cannot be damaged.
3 Install control cabinet in a suitable
place.
4 Install compressed-air supply, install
compressed-air tank if necessary.
5 Install water system and cooling
panel.
6 Lay and connect cooling water
hoses.
7 Connect external sample gas line to
retractor.
8 Connect internal electric cables.
9 Connect external electric cables.
Detailed instructions in chapter
Checking site conditions on
page 41
Installing the probe
retractor/flange shutter on
page 42
Installing the control cabinet on
page 48
Installing the compressed-air
supply on page 48
Installing the water system and
cooling panel on page 48
Installing the water system and
cooling panel on page 48
Installing the heated sample gas
line to the retractor on page 50
Connect the internal electrical
lines on page 53
Connect external electric lines
on page 54