Gearshift Lever Construction; Gearshift Lever Removal And Installation - Suzuki Intruder VZ1500 Service Manual

Installation
Install the gear position switch in the reverse order of
removal. Pay attention to the following points:
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with a new one.
NOTE
Align the gear position switch pin "A" with
the gearshift cam hole "B".
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
"A"
• Tighten the gear position switch bolts (1) to the
specified torque.
Tightening torque
GP switch mounting bolt (a): 6.5 N·m (0.65 kgf-m,
4.5 lbf-ft)
• Route the gear position switch lead wire. Refer to
"Wiring Harness Routing Diagram in Section 9A
(Page 9A-5)".
• Install the clutch cover. Refer to "Clutch Installation in
Section 5C (Page 5C-8)".
"B"
I940H1520024-01
1
(a)
I940H1520025-01
Manual Transmission:

Gearshift Lever Construction

1
" a "
5
1. Gearshift lever
2. Gearshift link arm
3. Gearshift link rod
4. Gearshift lever bolt
5. Footrest

Gearshift Lever Removal and Installation

Removal
1) Remove the frame lower cover and secondary gear
case cover. Refer to "Exterior Parts Removal and
Installation in Section 9D (Page 9D-5)".
2) Disengage the gearshift link arm by removing the
bolt.
NOTE
Mark the gearshift shaft head at which the
gearshift link arm slit set for correct
reinstallation.
5B-11
B940H25206009
"A"
4
(a)
2
3
I940H1520042-03
"A": Footrest top surface
"a": 95 – 105 mm (3.7 – 4.1 in)
: 50 N⋅m (5.0 kgf-m, 36.0 lbf-ft)
: Apply grease.
B940H25206010
I940H1520043-01