Starter Motor Disassembly And Assembly - Suzuki Intruder VZ1500 Service Manual

1I-5 Starting System:
• Tighten the radiator heat shield mounting bolts (2) to
the specified torque.
Tightening torque
Radiator heat shield mounting bolt (Left side)
(c): 5.5 N·m (0.55 kgf-m, 4.0 lbf-ft)
Radiator heat shield mounting bolt (Right side)
(d): 10 N·m (1.0 kgf-m, 7.0 lbf-ft)
2
(c)

Starter Motor Disassembly and Assembly

Refer to "Starter Motor Removal and Installation
(Page 1I-3)".
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to "Starter Motor
Components (Page 1I-3)".
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-ring with new ones to prevent
oil leakage and moisture.
• Apply grease to the lip of the oil seal.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Apply a small quantity of moly paste to the armature
2
(d)
• Align the projection "A" on the brush holder with the
I940H1190037-02
B940H21906003
• Tighten the brush holder nut (1) to the specified
• Align the projection "C" on the brush holder with the
I940H1190007-01
shaft.
: Moly paste 99000–25140 (SUZUKI Moly
paste or equivalent)
groove "B" on the starter motor case.
"B"
torque.
Tightening torque
Brush holder nut (a): 11 N·m (1.1 kgf-m, 8.0 lbf-ft)
groove "D" on the housing end.
"D"
1
(a)
I940H1190008-01
"A"
I940H1190009-03
"C"
I940H1190010-01