Specifications; Service Data - Suzuki Intruder VZ1500 Service Manual

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2) Hold the primary drive gear (2) with the special tool
and remove the primary drive gear bolt.
CAUTION
!
The primary drive gear bolt has left-hand
threads.
Special tool
(A): 09930–40113 (Rotor holder)
(A)
3) Remove the primary drive gear.
Installation
Install the primary driven gear in the reverse order of
removal. Pay attention to the following points:
• When installing the primary drive gear (1), align the
teeth "A" of the shaft and groove "B" of the primary
drive gear.

Service Data

Clutch
Unit: mm (in)
Item
Clutch cable play
Clutch release arm play
Clutch release screw
Clutch drive plate thickness
Clutch drive plate claw width
Clutch driven plate distortion
Clutch spring free length
2
I940H1530041-01

Specifications

10 – 15 (0.4 – 0.6)
No. 1
3.72 – 3.88 (0.146 – 0.153)
No. 2
3.72 – 3.88 (0.146 – 0.153)
No. 3
3.72 – 3.88 (0.146 – 0.153)
No. 1, 2, 3
13.9 – 14.0 (0.154 – 0.551)
"A"
• Hold the primary drive gear (1) with the special tool
and tighten the primary drive gear bolt (2) to the
specified torque.
NOTE
The primary drive gear bolt (2) has left-hand
threads.
Tightening torque
Primary drive gear bolt (a): 150 N·m (15.0 kgf-m,
108.5 lbf-ft)
Special tool
(A): 09930–40113 (Rotor holder)
Standard
6.0 (0.24)
1/2 turn back
38.79 (1.53)
Clutch:
5C-14
"B"
1
I940H1530042-01
(A)
1
2
(a)
I940H1530043-01
B940H25307001
Limit
2.0 (0.08)
3.42 (0.135)
3.42 (0.135)
3.42 (0.135)
13.1 (0.516)
0.10 (0.004)
36.9 (1.45)

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