Specifications; Service Data - Suzuki Intruder VZ1500 Service Manual

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Installation
Install the oil seal and bearing in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
The removed oil seal and bearings must be
replaced with new ones.
• Install the bearing with the special tool.
NOTE
The stamped mark side of the gearshift shaft
bearing faces outside.
Special tool
(A): 09913–70210 (Bearing installer set)

Service Data

Drive Train
Unit: mm (in) Except ratio
Item
Primary reduction ratio
Final reduction ratio
Gear ratios
Shift fork to groove clearance
Shift fork groove width
Shift fork thickness
Gearshift lever height
(A)
I940H1520070-01

Specifications

1st
2nd
3rd
4th
Top
• Install the oil seal with the special tool.
Special tool
(A): 09913–70210 (Bearing installer set)
• Apply grease to the oil seal lip.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
Standard
1.407 (76/54)
3.137 (20/17 x 32/12)
2.187 (35/16)
1.400 (28/20)
1.038 (27/26)
0.875 (28/32)
0.787 (26/33)
0.1 – 0.3 (0.004 – 0.012)
5.0 – 5.1 (0.197 – 0.201)
4.8 – 4.9 (0.189 – 0.193)
95 – 105 (3.7 – 4.1)
Manual Transmission:
(A)
I940H1520071-02
B940H25207001
Limit
0.5 (0.02)
5B-17

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