Repair Instructions; Clutch Lever Position Switch Inspection; Clutch Cable Removal And Installation; Clutch Release Assembly / Push Rod - Suzuki Intruder VZ1500 Service Manual

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Clutch Lever Position Switch Inspection

Inspect the clutch lever position switch in the following
procedures:
1) Disconnect the clutch lever position switch lead
wires.
2) Inspect the switch for continuity with a tester.
If any abnormality is found, replace the switch with a
new one.
Special tool
: 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity (
)
Clutch lever position switch
Color
Terminal (B/Y)
Position
FREE
3) Connect the clutch lever position switch lead wires.

Clutch Cable Removal and Installation

Removal
1) Disconnect the clutch cable from the clutch lever.
Refer to "Handlebars Removal and Installation in
Section 6B (Page 6B-1)".
2) Remove the left frame head cover, frame lower
cover and secondary gear case cover. Refer to
"Exterior Parts Removal and Installation in Section
9D (Page 9D-5)".
3) Remove the clutch cable as shown in the throttle
cable diagram. Refer to "Throttle Cable Routing
Diagram in Section 1D (Page 1D-2)".

Repair Instructions

Installation
B940H25306001
1) Install the clutch cable as shown in the throttle cable
2) Adjust the clutch cable play. Refer to "Clutch Cable
3) Reinstall the removed parts.
Clutch Release Assembly / Push Rod Removal
and Installation
Removal
1) Place a oil pan below the clutch release assembly.
2) Remove the left frame lower cover and secondary
I940H1530001-01
3) Remove the clutch cable stopper (1).
Terminal (B/Y)
4) Remove the clutch release assembly (2).
I940H1530076-01
B940H25306002
diagram. Refer to "Throttle Cable Routing Diagram
in Section 1D (Page 1D-2)".
Play Inspection and Adjustment in Section 0B
(Page 0B-12)".
gear case cover. Refer to "Exterior Parts Removal
and Installation in Section 9D (Page 9D-5)".
1
2
Clutch:
5C-2
B940H25306003
I940H1530002-01
I940H1530003-01

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