Suzuki Intruder VZ1500 Service Manual page 439

• Adjust the dial gauge so that it touches the backlash
measuring tool arm at the mark; hold the final driven
bevel gear securely, and turn the final drive bevel gear
coupling slightly in each direction, reading the total
backlash on the dial gauge.
Final bevel gear backlash
Standard: 0.08 – 0.16 mm (0.003 – 0.006 in)
(A)
If the backlash is not within the specification, adjust the
shim thickness as follows:
• Remove shims from final gear bearing case and final
gear case, and measure total thickness.
• In order not to change the clearance between final
driven bevel gear and bearing, the total thickness of
the shims installed after a change is made must equal
the original total thickness of the shims.
Backlash is too large
• Install a thinner shim pack (1) between the final driven
bevel gear and final gear case.
• Increase thickness of the shims (2) between the final
driven bevel gear bearing and bearing case by an
amount equal to decrease above.
(B)
(C)
I822H1310104-01
Drive Chain / Drive Train / Drive Shaft:
Backlash is too small
• Install a thicker shim pack (1) between the final driven
bevel gear and final gear case.
• Decrease thickness of the shims (2) between the final
driven gear bearing and bearing case by an amount
equal to increase above.
1
List of shims (1)
Part number
09181-40011
09181-40013
09181-40014
27326-48810 09181-40176
(Shim set: 9 09181-40182
pcs.) 09181-40212
27326-40H00-125 1.25 mm (0.049 in)
27326-40H00-135 1.35 mm (0.053 in)
27326-40H00-145 1.45 mm (0.057 in)
List of shims (2)
Part number
27327-38B00-035 0.35 mm (0.014 in)
27327-38810
27327-38B00-040 0.40 mm (0.016 in)
(Shim set: 4
27327-38B00-050 0.50 mm (0.020 in)
pcs.)
27327-38B00-060 0.60 mm (0.024 in)
3A-25
2
I822H1310105-01
Shim thickness
0.95 mm (0.026 in)
1.05 mm (0.041 in)
1.10 mm (0.043 in)
1.20 mm (0.047 in)
1.40 mm (0.055 in)
1.50 mm (0.059 in)
Shim thickness