Suzuki Intruder VZ1500 Service Manual page 65

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Special Tool ......................................................1D-86
Engine Lubrication System .................... 1E-1
Precautions........................................................... 1E-1
Precautions for Engine Oil .................................. 1E-1
Schematic and Routing Diagram........................ 1E-1
Oil Pressure Check ............................................. 1E-2
Repair Instructions .............................................. 1E-3
Engine Oil and Filter Replacement ..................... 1E-3
Engine Oil Level Inspection ................................ 1E-3
Oil Pressure Switch Inspection ........................... 1E-5
Oil Jet Removal and Installation ......................... 1E-5
Oil Jet Inspection ................................................ 1E-8
Oil Pump Removal and Installation ..................... 1E-9
Oil Pump Inspection .......................................... 1E-10
Specifications..................................................... 1E-10
Service Data ..................................................... 1E-10
Tightening Torque Specifications...................... 1E-11
Special Tools and Equipment ........................... 1E-11
Recommended Service Material ....................... 1E-11
Special Tool ...................................................... 1E-11
Engine Cooling System ...........................1F-1
Precautions........................................................... 1F-1
Precautions for Engine Coolant .......................... 1F-1
General Description ............................................. 1F-1
Engine Coolant Description ................................ 1F-1
Schematic and Routing Diagram........................ 1F-2
Cooling Circuit Diagram ...................................... 1F-2
Water Hose Routing Diagram ............................. 1F-3
Engine Cooling Symptom Diagnosis................... 1F-4
Repair Instructions .............................................. 1F-4
Cooling Circuit Inspection ................................... 1F-4
Radiator Cap Inspection ..................................... 1F-5
Radiator Inspection and Cleaning ....................... 1F-5
Water Hose Inspection........................................ 1F-6
Radiator Reservoir Tank Inspection.................... 1F-7
Cooling Fan Inspection ....................................... 1F-8
Cooling Fan Relay Inspection ............................. 1F-8
ECT Sensor Inspection ....................................... 1F-9
Thermostat Inspection ...................................... 1F-10
Water pump Components ................................. 1F-11
Specifications ..................................................... 1F-16
Service Data...................................................... 1F-16
Tightening Torque Specifications...................... 1F-17
Special Tools and Equipment ........................... 1F-17
Recommended Service Material ....................... 1F-17
Special Tool ...................................................... 1F-17
Fuel System ............................................. 1G-1
Precautions.......................................................... 1G-1
Precautions for Fuel System .............................. 1G-1
General Description ............................................ 1G-2
Fuel System Description .................................... 1G-2
Schematic and Routing Diagram ....................... 1G-3
Fuel System Diagnosis ...................................... 1G-4
Repair Instructions ............................................. 1G-5
Fuel Pressure Inspection ................................... 1G-5
Fuel Pump Inspection ........................................ 1G-5
Fuel Discharge Amount Inspection .................... 1G-6
Fuel Pump Relay Inspection .............................. 1G-6
Fuel Hose Inspection ......................................... 1G-7
Fuel Level Gauge Inspection ............................. 1G-7
Fuel Level Indicator Inspection .......................... 1G-7
Fuel Tank Construction ...................................... 1G-8
Fuel Tank Removal and Installation................... 1G-9
Fuel Pump Components .................................. 1G-11
Fuel Mesh Filter Inspection .............................. 1G-14
Fuel Tank Breather Inspection ......................... 1G-15
Specifications .................................................... 1G-16
Service Data..................................................... 1G-16
Tightening Torque Specifications..................... 1G-16
Special Tools and Equipment .......................... 1G-17
Recommended Service Material ...................... 1G-17
Special Tool ..................................................... 1G-17
Ignition System ........................................ 1H-1
Schematic and Routing Diagram ........................1H-1
Ignition System Diagram .....................................1H-1
Ignition System Symptom Diagnosis...................1H-2
No Spark or Poor Spark ......................................1H-3
Repair Instructions ..............................................1H-4
Table of Contents 1-iii

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