Front Brake Master Cylinder Parts Inspection - Suzuki Intruder VZ1500 Service Manual

4A-12 Brake Control System and Diagnosis:
• Apply grease to the brake lever pivot bolt.
• Apply grease to the contact point between piston and
brake lever.
: Grease 99000–25100 (SUZUKI SILICONE
GREASE or equivalent)
• Tighten the pivot bolt and lock-nut to the specified
torque.
Tightening torque
Brake lever pivot bolt (a): 1 N·m (0.1 kgf-m, 0.7
lbf-ft)
Brake lever pivot bolt lock-nut (b): 6 N·m (0.6
kgf-m, 4.5 lbf-ft)
(a)
• When installing the brake light switch, align the
projection on the switch with the hole in the master
cylinder.

Front Brake Master Cylinder Parts Inspection

Refer to "Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly (Page 4A-11)".
Master Cylinder
Inspect the master cylinder bore for any scratches or
other damage.
I940H1410051-02
Piston
Inspect the piston surface for any scratches or other
damage.
Rubber Parts
Inspect the primary cup, secondary cup and dust boot
for wear or damage.
(b)
I940H1410053-02
I940H1410054-01
B940H24106014
I940H1410055-01
I649G1410028-02